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-   -   Scratch Build Midlag Crisis (http://forums.bit-tech.net/showthread.php?t=255548)

Waynio 18th Jan 2013 14:10

Midlag Crisis
 
Midlag Crisis :hehe:

Story behind the name, :D my main current project is called Lean & Green or LAG for short, I was midway through & I had a hissy fit over something stupid which made my progress come to an emergency stop so had a little timeout to regain my sense, or at least some of it :D could call the project anything since I never have it in writing on my projects, great story... :D

But I’m using this one to get me right back in motion to continue LAG straight after this. :)

It’s a small practical HTPC I'm making for my dad as a present, he's in Australia until the 8th of February & I aim to have this project completed well before then.

It holds an SFX PSU, mini-ITX mobo with support for regular height expansion card, Internal IR receiver, Internal 3.5" e-sata HDD dock which can be switched on/off & 1 3.5" HDD & 1 SSD & 1 140mm custom fan, 1 of the parts of the custom frame is the front panel too, got all the hardware covered already & this is my first rig without an optical drive.

Some concept shots.
http://i433.photobucket.com/albums/q...lagCrisis1.jpg

http://i433.photobucket.com/albums/q...lagCrisis2.jpg

http://i433.photobucket.com/albums/q...lagCrisis3.jpg

The internal custom e-sata HDD dock has a sliding piece which 3 rods guide it so it goes forward/back nice & straight that has enough room to free the drive & then the HDD clips in/out of place with it's own little side panel for quick access.
http://i433.photobucket.com/albums/q...lagCrisis4.jpg

http://i433.photobucket.com/albums/q...lagCrisis5.jpg

http://i433.photobucket.com/albums/q...lagCrisis6.jpg

http://i433.photobucket.com/albums/q...lagCrisis7.jpg

After making it all printer ready.
http://i433.photobucket.com/albums/q...lagCrisis8.jpg

The only material I had to buy was the 2mm panel & an acrylic tube with 16mm ID for the marble power button, everything else is scraps.
http://i433.photobucket.com/albums/q...lagCrisis9.jpg

Cut into manageable pieces.
http://i433.photobucket.com/albums/q...agCrisis10.jpg

Drilled.
http://i433.photobucket.com/albums/q...agCrisis11.jpg

Cut & undressed after a nicely productive 10 hours, so that's the front, back, top, bottom, both sides, mobo tray & most of the HDD dock pieces & back IO piece but all the acyrlic bits need the adhesive before I can complete them. :D
http://i433.photobucket.com/albums/q...agCrisis12.jpg

http://i433.photobucket.com/albums/q...agCrisis13.jpg

http://i433.photobucket.com/albums/q...agCrisis14.jpg

http://i433.photobucket.com/albums/q...agCrisis15.jpg

http://i433.photobucket.com/albums/q...agCrisis16.jpg

http://i433.photobucket.com/albums/q...agCrisis17.jpg

http://i433.photobucket.com/albums/q...agCrisis18.jpg

http://i433.photobucket.com/albums/q...agCrisis19.jpg

Also cut some acrylic pieces but I can't find my tensol 12 adhesive so I'll have to order a new bottle & get it on Tuesday but this lets me complete everything else in the meantime.
http://i433.photobucket.com/albums/q...agCrisis20.jpg

This project should be a quickie.

Feels good to have done some modding after such a big timeout, I'll do more tomorrow. :D

Pranja 18th Jan 2013 14:41

Another great project form Waynio.

Your dad is going to be really happy.

Mosquito 18th Jan 2013 16:20

Holy cats! I'm glad I saw the link tot his in your other project log! Though I may have gotten to it eventually, going through the unread threads...

It's going to be sweet, as always. :thumb:

quizz_kid 18th Jan 2013 18:02

YAY!!! Canīt wait for this one to take its shape... Keep on modding mate!

Cheapskate 18th Jan 2013 19:26

Australia? Better spider-proof it!

-Oh, he's coming back.:duh:
It needs a handle.

biojellywobbles 18th Jan 2013 21:18

Looks like a neat design, I love projects of the diminutive kind!

B NEGATIVE 18th Jan 2013 21:54

:thumb:

That is all.


Back to work Wayne,Tea break is over.



:D

jamsand 18th Jan 2013 22:04

Can't wait to see this beast of a fan good looking project

Waynio 20th Jan 2013 06:26

Quote:

Originally Posted by Pranja (Post 3267718)
Another great project form Waynio.

Your dad is going to be really happy.

Thanks Pranja :) I've a feeling I'll want it for myself. :D
But it should look good where it's going.

Quote:

Originally Posted by Mosquito (Post 3267798)
Holy cats! I'm glad I saw the link tot his in your other project log! Though I may have gotten to it eventually, going through the unread threads...

It's going to be sweet, as always. :thumb:

:D Figured it best to do that, probably be a fly by project at this rate. :eeek:

Quote:

Originally Posted by quizz_kid (Post 3267871)
YAY!!! Canīt wait for this one to take its shape... Keep on modding mate!

Thanks quizz, I don't think I could stop modding if I wanted to now lol. :D
Just needed a nice break from it. :)

Quote:

Originally Posted by Cheapskate (Post 3267958)
Australia? Better spider-proof it!

-Oh, he's coming back.:duh:
It needs a handle.

I might add a small handle to the HDD dock panel, that panel has zero space for mesh & considering the holes don't look good with the HDD right up to them I might make a plain panel for it.

Quote:

Originally Posted by biojellywobbles (Post 3268032)
Looks like a neat design, I love projects of the diminutive kind!

Thanks biojellywobbles, it's my first SFF & I'm enjoying the fact it won't take an age to make. :D

Quote:

Originally Posted by B NEGATIVE (Post 3268057)
:thumb:

That is all.


Back to work Wayne,Tea break is over.



:D

:hehe: Cheers B, I'm on a mission again. :D:dremel:

Quote:

Originally Posted by jamsand (Post 3268066)
Can't wait to see this beast of a fan good looking project

Thanks jamsand, yeah I like doing custom frames now, bit cooler than plastic frames. :D

3MM day doing the PSU support bars, HDD dock slide system & extra trim bits for the front fan & wow what an awesome mess, :D I intend to clean up very soon.
http://i433.photobucket.com/albums/q...agCrisis21.jpg

Drilled & cut, peeled the templates off with messy glue left on the aluminium, I only stick them on the protective stuff if it's laser film because that doesn't come loose & when pulling it off it comes off in 1 piece showing perfect surface, wish all sheet aluminium sellers used laser film.
http://i433.photobucket.com/albums/q...agCrisis22.jpg

Wiped them all with thinners on a sponge because tissue leaves loads of fluffy bits difficult to get off & gave them all a wash & assembled to see what it looks like, also put a 16mm marble in place but.

I thought why doesn't the rear 3mm panel have symmetrical curves, what the heck went wrong? looked at my design again & yep, I some how forgot to mirror the left side to the right side for that piece so they are odd, oh well lol had to have a hiccup somewhere, not doing another unless it bugs me & I find myself waiting for the adhesive delivery & I get bored. :D
http://i433.photobucket.com/albums/q...gCrisis23a.jpg

http://i433.photobucket.com/albums/q...gCrisis23b.jpg

http://i433.photobucket.com/albums/q...agCrisis24.jpg

http://i433.photobucket.com/albums/q...agCrisis25.jpg

http://i433.photobucket.com/albums/q...agCrisis26.jpg

http://i433.photobucket.com/albums/q...agCrisis27.jpg

http://i433.photobucket.com/albums/q...agCrisis28.jpg

This was a job for my big countersink bit, lot better than filing for these marble button holes.
http://i433.photobucket.com/albums/q...agCrisis29.jpg

http://i433.photobucket.com/albums/q...agCrisis30.jpg

Another bit of the 3mm stuff, part of the HDD dock piece that lets me slot the drive in place, works perfect, the plates fixed to the bottom panel are tapped but I need to shorten the 6mm screws & where I put the thin piece mounted to the HDD will let me dunk it into normal HDD docks. :)
http://i433.photobucket.com/albums/q...agCrisis31.jpg

http://i433.photobucket.com/albums/q...agCrisis32.jpg

http://i433.photobucket.com/albums/q...agCrisis33.jpg

http://i433.photobucket.com/albums/q...agCrisis34.jpg

http://i433.photobucket.com/albums/q...agCrisis35.jpg

Up to 16 hours in now, yes I'm measuring how long this one takes me for a change, started late on this progress though, 7PM until 1AM. :D

More soon. :)

morgansk 20th Jan 2013 09:09

Your Dad's a lucky chap. I wonder if I could coax my son into making me something (other than a mess to clear up). :)

dream1 20th Jan 2013 13:11

Stunning work m8 !!!

AnG3L 20th Jan 2013 14:13

You my friend, you are seriously addicted to modding!!! Nice to see you again buddy with another project!! Keep on going!!! ;)

ShinyAli 21st Jan 2013 13:13

A change is as good as a rest, as they say, good to see you back and using that damn scroll saw again :D (not much envious of that 30" beast :lol:)
Your fan designs and marble buttons are becoming a real trademark of your builds, it's great when a design works so well that you want to use it on future builds and you know that it will work and can usually make them quicker when you've made a few, lovely work as usual :cooldude:

Canardwc 21st Jan 2013 17:12

Now, you are the god of SAWS!! Very nice cuts!
Following your new project

Mosquito 21st Jan 2013 19:35

I think instead of paying to have anything laser cut, I'll just hire you to do it :lol:

Waynio 22nd Jan 2013 15:07

Quote:

Originally Posted by morgansk (Post 3268851)
Your Dad's a lucky chap. I wonder if I could coax my son into making me something (other than a mess to clear up). :)

Thanks morgansk, it's tolerance pay for doing the same lol. :D

Quote:

Originally Posted by dream1 (Post 3268969)
Stunning work m8 !!!

Thanks dream. :)

Quote:

Originally Posted by AnG3L (Post 3269004)
You my friend, you are seriously addicted to modding!!! Nice to see you again buddy with another project!! Keep on going!!! ;)

I am a bit :D:dremel: thanks Alex, good to have you subscribing mate & will do. :)

Quote:

Originally Posted by ShinyAli (Post 3269617)
A change is as good as a rest, as they say, good to see you back and using that damn scroll saw again :D (not much envious of that 30" beast :lol:)
Your fan designs and marble buttons are becoming a real trademark of your builds, it's great when a design works so well that you want to use it on future builds and you know that it will work and can usually make them quicker when you've made a few, lovely work as usual :cooldude:

Thanks Shiny. :)
Just hope it doesn't accidentally turn into a Get a Life type project where it was intended to be a quick project but took a lot longer to cram obscene awesomeness into it, :D I'm hoping for no more than a week to do this but waiting on deliveries if anything will be what delays it.

The saw is a beauty but still requires a fair bit of patience depending on what I'm doing, I can do up to 2mm 1 handed now which is nice being able to eat a sandwich while cutting pieces lol.
The solid IO pieces, marble buttons & custom fan frames are going to be a must have thing in all my scratch builds now & I like the way I have this fan mounted, gives more internal space while making a plain flat panel pop out to give it a more interesting look, won't be the last time I do that neither. :)

Quote:

Originally Posted by Canardwc (Post 3269821)
Now, you are the god of SAWS!! Very nice cuts!
Following your new project

:lol: Thanks Canard. :)

Quote:

Originally Posted by Mosquito (Post 3269920)
I think instead of paying to have anything laser cut, I'll just hire you to do it :lol:

:lol: Thanks Mosquito. :)
That homer grill, I want to try it just to see if I can do it without it warping all over the place, it's definitely an extreme challenge if I go for the 1mm thick lines, 2mm I believe I could do but 1mm I'd like to find out. :D



1mm Day & I skipped posting last night.
http://i433.photobucket.com/albums/q...agCrisis36.jpg

Drilling with a clamped aluminium flat bar with 3mm holes pre drilled into it for perfect targeting. :)
http://i433.photobucket.com/albums/q...agCrisis37.jpg

Cutting.
http://i433.photobucket.com/albums/q...agCrisis38.jpg

Peeled, just need the 4 rod pieces & to fix a fan inside to complete this fan.
http://i433.photobucket.com/albums/q...agCrisis39.jpg

http://i433.photobucket.com/albums/q...agCrisis40.jpg

IO pieces but they are twins, they shouldn't be, the main rear IO hole is meant to have a 2mm smaller diameter to the acrylic & external hole, so even with printing your designs, the same old rule applies of measure before marking lol, I'll re-make the wrongly done piece along with the wonky curve front 3mm piece & also make very sure I take off the wrong acrylic guide & put the right one on, that would have made a time consuming mistake. :D
http://i433.photobucket.com/albums/q...agCrisis41.jpg

Back to 2 of the 3mm strips I cut & drilled on last session, had to drill mill 1mm depth for the SSD tray so it sits flush to the strips, it's not perfect but not bad at all considering it's not a mill.
http://i433.photobucket.com/albums/q...agCrisis42.jpg

Didn't take shots of me bending the strips but I placed them in the vice & used a chunky piece of aluminium to bend them to shape so the bits I wanted to stay straight stayed straight, slight problem with the bends though, in the design they are more of a round curve rather than sharp bends so it's about 1 to 2mm stretched out too long, I'll work it out though & the bends line up with the guide I printed, I'll just have to extend the screw holes on 1 end into a line & grind some of the end down or relocate the front mount points to the right distance & grind the excess off.
http://i433.photobucket.com/albums/q...agCrisis43.jpg

http://i433.photobucket.com/albums/q...agCrisis44.jpg

http://i433.photobucket.com/albums/q...agCrisis45.jpg

http://i433.photobucket.com/albums/q...agCrisis46.jpg

Not sure how long sank into this session, didn't keep tabs on it so I'd have to take a wild guess, call it 5 hours lol which brings me up to 21 so far, probably another 20 if including the design part & so far I'll be re-making 2 pieces which I'll include on my next session along with the bar pieces & acrylic sticking because the adhesive came today, had to order some 5mm aluminium rod though so hopefully that will get here this week.

Ordered some bits for experimenting with surface finishing too, may or may not work out how I'd love it to but I'll post my findings either way when I try it out on scraps, if it works though it'll be a pretty sweet addition for finishing choices in modding for people on a budget &/or don't like to outsource.

dream1 22nd Jan 2013 15:54

Your accuracy is like laser cutter machine. Impressive :)

Cheapskate 22nd Jan 2013 19:56

More marbles?:lol: I'm gonna sue.
It's cool watching you do new stuff.

quizz_kid 23rd Jan 2013 00:03

Again Waynio, those fan grills... AMAZING!! And the precision is, well, yay!

Waynio 24th Jan 2013 14:00

Quote:

Originally Posted by dream1 (Post 3270535)
Your accuracy is like laser cutter machine. Impressive :)

Thanks dream, printing the design helps a lot too on saving on manual marking time, used to take me ages doing that, less chance of marking mistakes too if properly done. :)

Quote:

Originally Posted by Cheapskate (Post 3270729)
More marbles?:lol: I'm gonna sue.
It's cool watching you do new stuff.

Yep :lol: that was a strong enough hint for me to know what you was on about. :D

Cheaps already did it. :D

I had no idea a Varbel switch was done in 2007. :lol::jawdrop: Wish you'd have told me. :blush::duh:
As long as it was fun for you I don't mind. :D

Quote:

Originally Posted by quizz_kid (Post 3270925)
Again Waynio, those fan grills... AMAZING!! And the precision is, well, yay!

:D Thanks quizz I think they have lost their charm for me already, think I did too many now lol.


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