bit-tech.net

Go Back   bit-tech.net Forums > Modding > Project Logs

Reply
 
Thread Tools View Mode
Old 9th Mar 2017, 03:16   #1
Cleveland216
Carbon Fiber King
 
Join Date: Dec 2007
Location: Cleveland, Ohio
Posts: 502
Cleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the Dremel
Proxima C: Update: 3.25.17. Laser cutting

Hi! It's been a long moment since I've built a case and had a project log. Where have I been and what I have I been doing? To those of you that don't know me who am I?

My modding "career" started a long time ago in the year 2000. Back than I didn't have a camera so my early cases, which, were mere tower mods with windows and autobody paint body and some lights. It wasn't until 2007 and my Triphane build that I started to show my ability. I hit my stride in 2009/10 with my first scratch build Aelro Dynamic, all aluminium, which, was folllowed by SSR-X, all carbon fiber build.

After SSR-X, I founded and tried to jumpstart a wearable technology company, which, failed! It was one hell of a learning experience! SSR-X was created with Google Sketchup, but my wearable technology demanded that I learn SolidWorks. Gained some really valuable knowledge in the art of design and assembly. Pictures below!



I'm sitting around and the Cooler Master World Series competition pops up on the radar. I'm eyeballs deep in projects already but in the past 6 months I was designing case in my spare time. With the competition and my aging hardware, I finally decided it was time for a new case, Proxima C.

Proxima C will be my first fully acrylic case. It somewhat of tribute case to the discovery of Promixa B in the Alpha Centauri System, within, the last year! I wanted to make a case that didn't look of this world.



Material is on order! As always Until Than, Keep Modding

Last edited by Cleveland216; Today at 14:19. Reason: update
Cleveland216 is offline   Reply With Quote
Old 17th Mar 2017, 00:23   #2
Cleveland216
Carbon Fiber King
 
Join Date: Dec 2007
Location: Cleveland, Ohio
Posts: 502
Cleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the Dremel
Update: Hardware

Update:

Proxima C is going to be a water-cooled case. This past weekend after a basic completion of the design and ordering of the Acrylic, I went ahead and ordered the watercooling parts.



Thermal Take Ring Fans. They look awesome when lit!



Slim Triple 360mm Radiator. I don't for see an SLI setup so these 2 should just do.



Promixa C can hold up to 4 Reservoirs, though, 2 will only be attached at first.


Laser Cutting this weekend! Until next time!
Cleveland216 is offline   Reply With Quote
Old 18th Mar 2017, 14:12   #3
Cleveland216
Carbon Fiber King
 
Join Date: Dec 2007
Location: Cleveland, Ohio
Posts: 502
Cleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the Dremel
Update:

Update:

Have you ever seen 4 x 8" Sheets of Cast Cell Acrylic? Proxima bill for material requirement is quite large. While I haven't calculated the exact square footage of material it will approximately take upwards of ~60% of these 2 - 4 x 8" sheets of acrylic.



The Colors.



Next up Cutting and Laser Cutting! Until next time.
Cleveland216 is offline   Reply With Quote
Old 19th Mar 2017, 02:58   #4
Cleveland216
Carbon Fiber King
 
Join Date: Dec 2007
Location: Cleveland, Ohio
Posts: 502
Cleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the Dremel
Update

Update: Cutting Acrylic

Before I started to cut the acrylic, I wanted to make sure that all the parts were correctly to size. I created Drawing files in Solidworks and I went to my local print store to get them printed off.

With printing off Blueprints, I also wanted to save material as much as I could. I originally sourced acrylic material to Delvies plastic. I ran into a problem, in that, I would waste to much material over the build, due to their standardize sizes, and that would cost me $200 more in build cost. Buying 4 x 8' sheets lets me cut out just what I need and efficiently lay out all the parts so that I can save money.



My printed off blueprints. 36" x 8'.

These will just give me the dimensions for each piece I want to cut and fit in the laser cutter. New DXF files will be created for actually importing into the laser cutter and cutting out the parts.



Another view of the entire blueprint. This just encompasses the Radiator Assembly of the build



Size and dimensions of each sheet of acrylic.



I usually cut material with a fiber disc because it is usually metal. It is nice to be able to use a Jig Saw and not create such a big mess and have material fly in my face!



Cutting.



More parts that create the Radiator assembly.

Laser cutting tomorrow, if it all goes well! Until next time!
Cleveland216 is offline   Reply With Quote
Old 21st Mar 2017, 01:15   #5
Cleveland216
Carbon Fiber King
 
Join Date: Dec 2007
Location: Cleveland, Ohio
Posts: 502
Cleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the Dremel
Update: Laser

Update:

In Cleveland, Ohio, where I live there is a place called ThinkBox that lets the local community come in and use various equipment. Until recently, it was in a small space in the basement at a local university. ThinkBox got moved into a new 50,000 sq ft remodeled building on its campus. Plus they got a bunch of new equipment.

I was suppose to start laser cutting yesterday, but they were closed due to spring break holiday. Thankfully they be open all week and weekend. I have a large amount of Acrylic to cut!





They have 2- Universal 75/150 watt laser cutting machines When I saw these, I knew this was going to be awesome!



A former student was etching a project, so I decided to roam the room and see what else they had to offer and came upon this ---->>>





Free Hardware!! I found heaven, lol!



Took my Solidworks Drawing file, converted into DXF and imported into CorelDraw and shot it over to the laser cutter.





I need to establish just how long it would take to cut out my designs. I was getting some horrible run time numbers but luckily the data that was being provided was wrong.



The first sheet was turning out ok. The power setting were set a little low.





The settings were corrected and the second set of parts turned out great! Perfect cut through! I was in the lab for about a total of 2 hours plus there was some wait time.

I like to say the cut finish is really nice! Until next time
Cleveland216 is offline   Reply With Quote
Old 23rd Mar 2017, 12:06   #6
Cleveland216
Carbon Fiber King
 
Join Date: Dec 2007
Location: Cleveland, Ohio
Posts: 502
Cleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the Dremel
Update:

Update:

This whole week has been to the dedication to get as many pieces cut for Proxima as possible.

Proxima is built in 3 separate distinct sections. I started by working at the bottom, which is the radiator assembly portion of the case and working my way up.



Setting the Laser to Cast and dialing in the power settings.



This is one of the Radiator Side Frame pieces for the assembly that is being cut. The first piece in this laser cut run did not go well, because the machine was off calibration.





These pieces so far are coming out well, but they do have some minor flaws because of cutting from a laser, which, will be pointed out in a later update.



Finished piece.





I have to turn the power setting up nearly all the way so the laser cleanly cuts through the acrylic.



My largest sheet of cutting. 24 x 48".



This piece was used to cut out the power supply section of the case. This piece which is being cut here represents a frame piece in that portion of the case.



This frame piece is the support bracket for the power supply. I actually have to go back and modify it because my design is a bit off.

That is all for now. Until next time
Cleveland216 is offline   Reply With Quote
Old Today, 14:17   #7
Cleveland216
Carbon Fiber King
 
Join Date: Dec 2007
Location: Cleveland, Ohio
Posts: 502
Cleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the DremelCleveland216 has yet to learn the way of the Dremel
Update

Update:

Its been a busy week at ThinkBox getting all the pieces laser cut.

I will be assembling the Radiator assembly portion of the case this weekend but before we get there, I had to finish cutting out some pieces for that section.



The radiator mounting frames and the Radiator to Mid-Section Joiner piece.





The pieces laser cut! I'm actually had to go back and re-cut all these pieces because the tolerances were off. The laser takes a 1 mm off on cut, so when designing to tolerance, I was actually over tolerance because I didn't think of the width of the laser beam.



Got started on the Upper Frame section of the case, which, will house the motherboard and video cards.





Sneak peek.



These are side frame pieces for the mid-section where the power supply will be house. They also help support that section.





Opps! These piece flopped out after cutting! It could have broke the machine Thankfully I didn't have to stop the machine. These are some pieces that had to be re-cut because the tolerance was off.

That is all for now. Until next time
Cleveland216 is offline   Reply With Quote
Reply

Thread Tools
View Mode

Posting Rules
You may not post new threads
You may not post replies
You may not post attachments
You may not edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is Off

Forum Jump


All times are GMT +1. The time now is 18:35.
Powered by: vBulletin Version 3
Copyright ©2000 - 2017, Jelsoft Enterprises Ltd.