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#41 | |
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Seemingly Disinterested
Join Date: Oct 2003
Posts: 978
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![]() Larger Version I finished up the glue blocks and sanded everything down to the curve. I also countersunk and re-attached the screws in my sidepanels. It's TOOLTIME! (Everyone make Tim Taylor grunting noises.) This photo shows a few of my favorites. In the foreground is a Nicholson 4-In-Hand hand rasp. It has four different surfaces to really tear out chunks of wood with great precision. I have used this tool in all of my projects and consider it an old friend. Two drill bits, the right one is what I use to countersink screw holes. The left one is a brad point drill bit. Any woodworker MUST have a set of brad points. They feature a very sharp point that makes it impossible for the tip to travel. Both drill bits have masking tape wrapped around the shaft because I often drill holes by hand. Wrapping masking tape creates a "grippy" surface when twirling the bit between my thumb and forefinger. Smaller drill bits need the extra width from the tape to ease the drilling motion. (Cue pron music..boom chicka wah wah) Clamps. Can't have too many is the rule of thumb. Different kinds and sizes is also a must. Here are two popular Irwin models. Last edited by slipperyskip; 7th Jul 2009 at 22:57. |
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#42 |
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Are you throwing that away?
Join Date: Aug 2008
Location: Oakland, CA
Posts: 1,380
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Nice update! I really like how it's coming together.
Great guide to how you mod/think about modding!
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My First Mod Log (Nzxt Lexa) (Ongoing) - What was that about idle hands? |
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#43 | |
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Seemingly Disinterested
Join Date: Oct 2003
Posts: 978
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![]() Larger Version I have glued everything up using professional carpenters wood glue and allowed to dry for 24 hours. All the pieces that I intentionally cut too long are sanded into submission. ![]() Larger Version The screw holes are all filled with wood filler, dryed and sanded down. The lone screw shown toward the bottom will be one of the actual case screws. Later, much fussing will ensue in order to stealth these in. ![]() Larger Version The front panel wood filling work in process. Goop it on and sand it down. I'm not actually sure if all this is necessary in order to veneer over the screws but I have done it before with success and it makes me look like I know what I'm doing. ![]() Larger Version I call this the louver floor. It is 1/8" thick and was fairly sturdy before I cut the large slot in the side. The slot is to clear the mini-ITX motherboard. The slot cutting weakened the plank slightly and produced a fragile tab in the corner. ![]() Larger Version The solution was to flip it over and glue support pieces to the underside. ![]() Larger Version The floor is fitted up. This photo includes a size comparator. The case is still fairly small even though I've added so much fluff. I'm dragging my feet on the next step in this project. It involves using contact cement to install the roof. You cannot make ANY mistakes using contact cement because it bonds instantly. The only solution to a mistake is to throw it away and start from scratch. If there are no more updates to this worklog it is because I have flung myself off a roof. Last edited by slipperyskip; 7th Jul 2009 at 23:00. |
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#44 |
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Project: Elegant-Li
Join Date: Apr 2008
Location: Balhannah, South Australia
Posts: 5,286
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WOW, the structure looks great. Are you going to paint it or stain it (sorry if you already posted this, I must have missed it).
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Project: Elegant-Li *NEW* Project: Alpha FINISHED Project: LEXA Revival FINISHED Project: LEXA FINISHED MOTM Nominee October 08 |
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#45 | |
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Seemingly Disinterested
Join Date: Oct 2003
Posts: 978
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#46 |
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Project: Elegant-Li
Join Date: Apr 2008
Location: Balhannah, South Australia
Posts: 5,286
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Oh veneer, I've used that before in design and tech at school. You can get great results, huge variety also.
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Project: Elegant-Li *NEW* Project: Alpha FINISHED Project: LEXA Revival FINISHED Project: LEXA FINISHED MOTM Nominee October 08 |
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#47 |
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Seemingly Disinterested
Join Date: Oct 2003
Posts: 978
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Veneer is much more "green" and easier on my conscience. I won't use exotics unless they are veneers from managed growth sources. No rainforests are harmed during the making of my projects.
Plywood and MDF are easier to work with and make a much more stable structure than using raw exotics that can be difficult to mill and prone to warpage. |
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#48 |
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Seemingly Disinterested
Join Date: Oct 2003
Posts: 978
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![]() Larger Version It is a beautiful day here in Florida. Good thing because I need to move the toxic fumes outside. Coffee...black. ![]() Larger Version The contact cement needs to dry for 15 minutes. Meanwhile, I stuff some foam into the pockets to hopefully help with sound deadening. Seemed like the thing to do. It will probably get ripped apart thinking I'm smuggling drugs or something. ![]() Larger Version Instant bonding, no clamps required. The stainless Thermos cap is used to apply pressure to the surface. You are suppose to do that with a fancy roller. You have to put down some fairly serious pressure in order to get a tight bond. ![]() Larger Version 2 hours later, trim with saw and finish up wth sandpaper. ![]() Larger Version ![]() Larger Version I guess I can put my ladder away. Last edited by slipperyskip; 7th Jul 2009 at 23:02. |
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#49 |
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Project: Elegant-Li
Join Date: Apr 2008
Location: Balhannah, South Australia
Posts: 5,286
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WOW, top looks fantastic. You have done a very nice job with this. Can't wait for more.
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Project: Elegant-Li *NEW* Project: Alpha FINISHED Project: LEXA Revival FINISHED Project: LEXA FINISHED MOTM Nominee October 08 |
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#50 |
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The Right man in the Wrong place
Join Date: Jun 2007
Location: U.S.
Posts: 2,129
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Don't forget to design the metal grounding thong.
Anyways, your work is absolutely amazing. So much attention to detail goes into to everything. Keep up the great work. |
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#51 |
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↓ Don't trust that face!
Join Date: May 2007
Location: Texas
Posts: 6,979
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I hate that stuff. The first thing it glues is the lid.
![]() Nice top. It has the added feature of keeping some jerk from putting a drink on it. So... Where do you buy your materials?
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#52 |
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Seemingly Disinterested
Join Date: Oct 2003
Posts: 978
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Thanks guys!
Veneering. My favorite task these days. It hasn't gotten old yet. I do things different...of course. I use regular carpenter's glue instead of contact cement. One big difference is drying time. I spend a lot of time watching glue dry. ![]() Larger Version Creative clamping is both a skill and an art. A lot of these "sculptures" being displayed for 6 - 12 hours each. ![]() Larger Version One of many pieces in the collection. I usually run out of clamps and have to re-learn the skill of patience. ![]() Larger Version Barbie's Malibu Pillbox Bunker (now with reinforced blast roof and walnut bar top.) ![]() Larger Version Many, many twisted contortions of clamping forced materials. ![]() Larger Version ![]() Larger Version Walnut faceplate before trimming. ![]() Larger Version Faceplate trimmed and rough sanded before being fitted for a photo. Last edited by slipperyskip; 7th Jul 2009 at 23:05. |
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#53 |
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Project: Elegant-Li
Join Date: Apr 2008
Location: Balhannah, South Australia
Posts: 5,286
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A very nice choice for the veneer, looks really up market, for a pillbox bunker that is lol
.
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Project: Elegant-Li *NEW* Project: Alpha FINISHED Project: LEXA Revival FINISHED Project: LEXA FINISHED MOTM Nominee October 08 |
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#54 |
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Supermodder
Join Date: Jul 2007
Location: Norfolk UK
Posts: 408
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Really nice work as usual there mate. I have just finshed veneering a burr wanut front panel for my own media pc, I used No More Nails express wood glue and it did the job for me. How will you be finishing the panel? with wax or varnish? I cant seem to fins a decent guide for finishing veneers. Thanks for your in depth logs, im just starting out using wood as a medium and have picked up some really uesfull tips
![]() btw... I know what you mean with the clamps, i ended up using bulldog clips and all sorts with mine. |
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#55 | ||
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Seemingly Disinterested
Join Date: Oct 2003
Posts: 978
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![]() Larger Version The steel motherboard tray screws into the bottom at four spots and to the back at two spots. ![]() Larger Version Without the support of the steel tray there isn't much left. There can't be more than a Foster's can worth of aluminum here. It is very light and fragile. ![]() Larger Version The bottom of the tray showing where the 3.5" hard drive is bolted on. Yes...you can mount two drives with a little modding. ![]() Larger Version The top of the tray showing the four standard mini-ITX motherboard mounting points. The tray is pressed steel with serious sharp edges. I'll be knocking down these edges and repainting after a minor modification. This simple steel bracket is a fine piece of engineering. I wish SilverStone sold them separately. You could build an entire system around this bracket. ![]() Larger Version Measured up some 3/16" x 3/8" stock. Cut and milled the edges. ![]() Larger Version Fit the new pieces into the "grill". ![]() Larger Version When you run out of clamps then it's time to go old school. For you young folks these are called books. They are pdf prototypes. Last edited by slipperyskip; 7th Jul 2009 at 23:09. |
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#56 | |
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Are you throwing that away?
Join Date: Aug 2008
Location: Oakland, CA
Posts: 1,380
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Nice work, it looks great. What's that molex hanging off the back corner in the mobo tray pic?
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My First Mod Log (Nzxt Lexa) (Ongoing) - What was that about idle hands? |
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#57 |
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Supermodder
Join Date: Jul 2008
Location: Norfolk, United Kingdom
Posts: 308
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What he said ^^
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#58 |
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The Keeper of History
Join Date: Sep 2006
Location: Box under a Bridge, Iowa
Posts: 9,264
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I gave you some stars. This is cool. OK, What is the molex - external power or somebody stole everything else that wasn't bolted down!
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My deepest gratitude to this community.
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#59 |
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Seemingly Disinterested
Join Date: Oct 2003
Posts: 978
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That's a quick-disconnect between the power supply and the case-mounted DC power jack. The power supply is mounted on its side against the wall near the quick disconnect.
Watching glue dry.... |
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#60 | |
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Are you throwing that away?
Join Date: Aug 2008
Location: Oakland, CA
Posts: 1,380
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Quote:
PS, that front grill is looking good! Can't wait to see more pics!
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My First Mod Log (Nzxt Lexa) (Ongoing) - What was that about idle hands? |
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