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Scratch Build – Complete ⭐ WOPR Casecon by RandomDesign

Discussion in 'Project Logs' started by random2k4, 12 Dec 2017.

  1. Mopsi

    Mopsi What's a Dremel?

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    Now that is a lot of soldering.
    Really like the outcome so far.
     
  2. random2k4

    random2k4 Multimodder

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    This time just a small update.

    Doors are now completely processed and ready to be primed and painted.
    I also included a small magnet on the backside. As you might notice, I changed the position of the magnets.
    I was going to install two at the upper part but changed my door mechanism so I only need one at the bottom.
    Will see how things turn out.

    [​IMG]

    Then I started to fill in all smaller gaps at the main body. Hopefully, I can finish up this step
    during this week.

    [​IMG]
     
  3. Vault-Tec

    Vault-Tec Green Plastic Watering Can

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    Amazing. I guess you could say you have a double WOPR :D
     
    Defyant Mods likes this.
  4. Cheapskate

    Cheapskate Insane? or just stupid?

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    Obligatory "That's what she said."
     
    The_Crapman likes this.
  5. Cown

    Cown Minimodder

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    Amazing work, incredible what You've been able to create from paper! Respect!
     
  6. random2k4

    random2k4 Multimodder

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    So its time for another update.

    After all holes and gaps were filled, I started coating everything with multiple
    layers of spray filler.

    [​IMG]

    [​IMG]

    Now all the tiny gaps and holes become visible, so I covered some areas again
    with spot putty.

    [​IMG]

    [​IMG]

    While the putty was drying, I started to work on the mounting for the LED panels.
    I 3D printed small clips were the panels should rest in.

    [​IMG]

    [​IMG]

    To hold them in place, I cut a tread into an aluminium profile and glued it to the inside.
    Now, I am just using a small bolt, washer and wing nut to prevent the panel from moving.

    [​IMG]

    [​IMG]

    [​IMG]

    And more pictures now from the outside.

    [​IMG]

    [​IMG]
     
  7. Cheapskate

    Cheapskate Insane? or just stupid?

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    Oh, sh... You still have a ton of wiring to do!
    The case is getting soooo awesome.
     
  8. random2k4

    random2k4 Multimodder

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    The wiring is basically done. It may looks a lot, but all LEDs are already soldered. I only need to connect the Data IN for each panel and then connect the +/- at the end of each column. SHould be not more than 30 mins, I hope ;)
     
  9. random2k4

    random2k4 Multimodder

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    Cause I changed to 3D printing and also changed the layout a bit, I needed to make a new inside
    to hold all the hardware.

    To make it nice and sturdy, I used 12mm oak plywood. All parts were glued and screwed together.
    I also included all openings für cables and fans.

    [​IMG]

    [​IMG]

    For an easy installation of the hardware, I removed and cut an mobo tray and put it into place.
    Now the Wopr can hold ITX and mATX mobos.

    [​IMG]

    Also a first test fit was made. In contrast to my concept I can istall a "normal" size GPU.
    For my final build however, I will use a small ITX GPU. In addition, I will maybe add some more
    holes underneath the GPU for a better air flow. At the end there will be two PSUs included. One for the
    computer and a second on in charge of the LEDs so they can wor independently.

    [​IMG]

    [​IMG]

    [​IMG]
     
  10. Mopsi

    Mopsi What's a Dremel?

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    Dont you think the GPU gets to hot? Or will you include some more holes for ventilation?
     
  11. random2k4

    random2k4 Multimodder

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    Yes, will add some slots under the GPU for ventilation.


    Unfortunately, after wet sanding, I got a little issue with my bondo.
    At the edge it seems that two layers havnt bonded very good.
    A small part chipped... After investigating a bit more, I just sanded the area down to the PLA
    and applied new bondo. Finished up with spray filler. Now it looks like nothing happend at all.

    [​IMG]

    [​IMG]

    [​IMG]

    For a better air flow inside the Wopr, I cut in a couple more slots.
    They are positioned right below the GPU, so nothing should get to hot on the inside.

    [​IMG]

    [​IMG]

    I also rounded the edges, just to make the transition between the base and body part a bit smoother.

    [​IMG]

    [​IMG]

    The edge will be painted the same as the body, so I prepared it already.

    [​IMG]
     
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  12. Defyant Mods

    Defyant Mods Multimodder

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    Nothing gets my attention more than some router work !

    Very nice cuts :rock:
     
  13. Mopsi

    Mopsi What's a Dremel?

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    :clap:pretty nice vents
    cant wait to see the finished Wopr
     
  14. random2k4

    random2k4 Multimodder

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    Now back to the LED pannels for a bit.
    I soldered connectors to each pannel, so I can install/remove them independantly.

    [​IMG]

    Later each pannal should be controlled by one pin of the arduino, But for testing, I just chained them together.
    When in full RGB mode, the power supply is strong enought to power all LEDs up to 50%.
    Anything higher and the 40A arnt enough :D

    [​IMG]

    For a first test, I installed the pannels to the case and run the Neopixl strandtest.
    I reduced the brightness to 20% which is more then enough. Maybe I will tone it down even more at the end.

    And again a small reminder, if someone wants to get involved into the project, I am still searching
    for help, for programming the LEDs. Lets say I am very new to this topic.

    [​IMG]

    [​IMG]

    [​IMG]

    I also started with the cable management. I only have to add the power ine for the pannels and I am ready to go.

    [​IMG]
     
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  15. Cheapskate

    Cheapskate Insane? or just stupid?

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    Looks great. 100% LED lighting after all that soldering should earn you gold in the Olympics.
     
  16. random2k4

    random2k4 Multimodder

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    I am just happy, that all LEDs are working correctly, during my testing, I only had to exchange one, that seems to have a faulty input pin.
    So in my pile of 800 LEDs I ordered I only had like 7 non working. Guess its a good ratio when buying from aliexpress :D
     
  17. random2k4

    random2k4 Multimodder

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    Finally, I got some time to work on the WOPR again.
    Now its the next step is the color.

    I started with one layer of grey primer.

    [​IMG]

    [​IMG]

    The mod will be painted on multiple steps, area by area, so I started with the bottom sorounding.
    The color chosen by the client will be a light grey tone.

    [​IMG]
     
  18. kim

    kim hardware addict

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    :jawdrop:fantastic work on that build, I am really impressed by the result after all the steps beginning from paper :wallbash:...you are a great artist :clap:
     
  19. random2k4

    random2k4 Multimodder

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    thanks bro!

    This week I worked on the paint job again. To get the most perfect finish, I sprayed
    only some areas at once with an airbrush. It was directly followed with some layers
    of clear coat.

    [​IMG]

    [​IMG]

    Because Gray color on a Gray primer has a very good contrast, here is a picture were you
    can actually see the difference.

    [​IMG]

    And then the paint job was done. Next up, the doors.

    [​IMG]
     
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  20. Cheapskate

    Cheapskate Insane? or just stupid?

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