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Project: Homebrew CNC Machine

Discussion in 'Project Logs' started by JavaDog, 8 Apr 2005.

  1. JavaDog

    JavaDog What's a Dremel?

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    Updated Build-Cost Tally:

    Cost so far:

    1) Two 26in Slide Assemblies: $130 (Ebay)
    2) DeWalt DW618 Router: $168 (Check Froogle)
    3) One IKO Linear-Rail (Z-Axis): $15 (Ebay)
    4) Framing:
    - - A) 80/20 Aluminum Structure - 47" 1515 x 2: $33 (Ebay)
    - - B) 80/20 Aluminum Structure - 36" 1020 x 3: $36 (Ebay)
    - - C) 80/20 Aluminum Structure - 36" 1530 x 4: $102 (Ebay)
    - - D) 80/20 - Double T-Nut - #3279 - x 60pcs: $45 (Ebay)
    - - - - I went a bit overboard on the T-Nuts.
    5) 8in Ballscrew for Z-Axis: FREE!
    6) CNC4PC Breakout Board, PSU, Charge Pump: $67 (CNC4PC Website)
    7) Poly-Sci DC Servos with US-Digital Encoders x3: $321 (Ebay - HomeCNC)
    8) Aluminum Plate - Assorted - For End-Plates and Z-Axis: $150 (Metal Supermarkets)

    Total: $1067
    Budget Max: $2000
    Left to Spend: $933
     
    Last edited: 22 Apr 2005
  2. ModKid

    ModKid What's a Dremel?

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    Wow this looks great, keep those photos coming, id love to have a cnc machine as well, but their just too darn expensive.
     
  3. Da Dego

    Da Dego Brett Thomas

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    Javadog,

    I live in Ohio, but can make it up to buffalo (or ship). Can I use your services when you're done with this beast? :)

    By the way, looks great!!!
     
  4. JavaDog

    JavaDog What's a Dremel?

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    The nice USPS man dropped of my Servos last night. They are gorgeous!

    [​IMG]

    I also went to Metal Supermarkets this morning. Not super cheap...but they had what I needed. I haggled the **** out of them, I think they were ready to kill me. :rolleyes:

    Booty:
    Qty 2: 1/4" x 25" x 10"
    Qty 1: 3/8" x 12.5" x 8"
    Qty 1: 3/8" x ? x ?
    and a whole bunch of scrap.

    Damage: $150 (Updated the tally)
    Total of 44lbs - works out to $3.40/lb.

    [​IMG]
     
  5. BagUd

    BagUd What's a Dremel?

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    every case-modder wants one of those !!!! :rock:
     
  6. JavaDog

    JavaDog What's a Dremel?

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    I drew up some quick & rough designs for the frame.

    End-plates are .25" 6061. Top parts of the frome are 80/20 1515. Bottom parts of the frame are 80/20 1530.

    [​IMG]

    [​IMG]

    [​IMG]
     
  7. Redwolf

    Redwolf Supermodel

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    awsome, thats all I have to say and can't wait for more pics.
     
  8. JavaDog

    JavaDog What's a Dremel?

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    Ok, more pictures coming soon.

    I've been working on the power supply. It's a bit tricky...the output is going to be 36vac and 20amps! :eeek: Needless to say, I am taking my time and being careful not to make myself crispy. :D
     
  9. DLoney

    DLoney What's a Dremel?

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    With that much output, you’ll be more than crispy…
    LOL
    Looking forward to more updates.
    Your doing a great job!
    :thumb:
     
  10. phantomxc

    phantomxc What's a Dremel?

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    :: sizzle :: is that flesh i smell? :naughty: lookin good keep it up
     
  11. jaguarking11

    jaguarking11 Peterbilt-strong

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    Dude I have worked with dual 110v lines with 36amp fuses, now i know that can kill me, but the voltage your working with will give you a numb arm at best... Unless your standing in a pool of water in your driveway or taking a shower with the psu while sprinkilng salt.
     
  12. Etacovda

    Etacovda What's a Dremel?

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    looking good, man
     
  13. raaaaaa

    raaaaaa What's a Dremel?

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  14. JavaDog

    JavaDog What's a Dremel?

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    :hehe: Well, either way - I am going to do my best NOT to zap myself. I've done it before, and it really hurts!! :duh:

    I am actually going to be running two transformers in parallel. I found some nice inexpensive transformers from MJPA. They aren't toroidal, which are more efficient, but other CNCers have used these with great results. :thumb:
     
  15. jaguarking11

    jaguarking11 Peterbilt-strong

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    these transformers your talking about where did you get them an do they come in 12-15v variations? Im looking to run a 320w pelt so i need lots of amperage. and how cheep are we talking about here?
     
  16. JavaDog

    JavaDog What's a Dremel?

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    The ones I got were 12-0-12 VAC and 20amp. So, you can get 24vac @ 20a from them. They were from MPJA and were only $17.99USD. This is the one I chose. :thumb:
     
  17. jaguarking11

    jaguarking11 Peterbilt-strong

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    Wow those are nicely priced. Ofcourse the provide ac curent though so I will need to make a circuit to transfer to DC curent so it can be used on pelts.

    Thanks for the link JavaDog
     
  18. Yo-DUH_87

    Yo-DUH_87 Who you calling tiny?

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    I believe a half wave bridge would work for ya jaguarking, though that is a lot of current (at prolly around 14v or so, you know how ac-dc conversion isn't always 1:1).

    Building your own custom (low quality) power supply isn't that hard, I built a 300w 12v supply with 3 components (transformer, bridge rectifier, and a bigass cap) which works pretty well (powers a car amp). It runs around 14v or so (could run around 18-20 by using the alternate winding ;)) :thumb:

    Cool beans!
     
  19. JavaDog

    JavaDog What's a Dremel?

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    Yup, that is exactly what mine is going to be. Two transformers in par, a bridge rectifier, and two 37,000uf caps in par. If you take the AC voltage (in my case 24vac) and multiply that times 1.414 you will get a general feel for the VDC. So, in my case 24vac * 1.414 = 34vdc.

    I had a lot of help building this PSU, and since it is pretty high-current, if you aren't familiar - GET HELP! THe big capacitors are dangerous too, if you feed them AC or wire the polarity wrong, they will explode with considerable force. So, you are warned! :dremel:
     
  20. TTmodder

    TTmodder Hammertime

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    was it not easier to buy a complete cnc machine
     

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