1. This site uses cookies. By continuing to use this site, you are agreeing to our use of cookies. Learn More.

HPRES III MEGA Complete, ty all.

Discussion in 'Project Logs' started by Defyant Mods, 3 May 2005.

  1. Defyant Mods

    Defyant Mods Multimodder

    Joined:
    14 Sep 2004
    Posts:
    1,305
    Likes Received:
    780
    HPRES III MEGA is going to be mega, a real BONDO extravaganza, im going to try and take my skills and this case to the next level.

    I have for a once a deffinate theme i want to stick with (unlike all the previouse mods)

    The mods will revolve around on major mod to each of the panels,


    Anyways lets start with the front panel :)

    Some of you may have seen this panel already in my mega bondo guide it was the original plan for HPres2 but never eventuated in favour of the single flat hole.

    First off is to mark the centre , ill be using 120mm storm water pipe to mark with and eventually use as my blow hole ends.

    mask and cut.

    [​IMG]

    Next is to cut the blow hole into 2 halves, these will become the ends.

    A rumage thru the plex scrap bin to find some fillers, hold the mok up together with hot glue and a qick test to see if all fits.

    [​IMG]


    With the front panel i want the main feature to be the blow hole and some special shaped plex light diffuses i will add later.

    A scrap peice of plex is clamped and heated to shape then marked and cut to size and used as the filler plate.

    the front it taped and some bondo is applied the the rear of the top plate and mega blow hole, allowed to dry and bondo is applied to the front

    This will be the first of 3 applications

    [​IMG]


    Once dry , its time to get dusty, using course grit a hand sander its time to knock some ruff shape into the panel.

    [​IMG]


    Using the shape of your block and using some bent paper work the shape as needed.

    [​IMG]


    Back to the bench for another layer of bondo

    [​IMG]

    Allow to dry and a ruff and final sand using finer paper.

    Starting to show some shape now.

    [​IMG]

    blade putty fills in all the minor left over pinholes and a final sand and a good few coats of spray putty to seal it all down.

    [​IMG]



    Allow to cure or go-off for a few days to sink back then its time to wetrub.

    A dusty coat of black paint is applied as your guide, this will show up your highs and lows and help with wetsanding.

    [​IMG]

    The end result .... a clean front panel with a Mega! blowhole.

    [​IMG]

    More soon :)
     
    Last edited: 12 Jun 2006
  2. invalid

    invalid What's a Dremel?

    Joined:
    23 Jan 2005
    Posts:
    276
    Likes Received:
    0
    Very nice start man. How in the world do you find time for all of this? Between your sons and this I am amazed at your fast progress.
     
  3. mobius9

    mobius9 Minimodder

    Joined:
    4 May 2004
    Posts:
    348
    Likes Received:
    0
    more info on that spray putty please, looks like great stuff.
     
  4. HilRam

    HilRam What's a Dremel?

    Joined:
    22 Apr 2005
    Posts:
    16
    Likes Received:
    0
    :eek:mg: HE IS AT IT AGAIN!

    *jumps around screaming and waving *
    * subscribed *
     
  5. KayinBlack

    KayinBlack Unrepentant Savage

    Joined:
    2 Jul 2004
    Posts:
    5,913
    Likes Received:
    533
    I look forward to this one...

    I've been amazed by your work in the past, hope to continue that trend...
     
  6. Constructacon

    Constructacon Constructing since 1978

    Joined:
    12 Oct 2004
    Posts:
    2,651
    Likes Received:
    97
    Does this man ever stop? I love it.

    Yet another reason to be dissapointed that our spat of long weekends has ended. :sigh:
     
  7. G4m3R_X3r0

    G4m3R_X3r0 What's a Dremel?

    Joined:
    3 Sep 2004
    Posts:
    446
    Likes Received:
    0
    HAHAHAHAHAHAHAHAHA YES!!!!!! THE INSANITY!!!!!! YES YES YES YES YES YES YES YES!!!!! :rock: :rock: :rock: *bows*
     
  8. vapb400

    vapb400 What's a Dremel?

    Joined:
    24 Feb 2005
    Posts:
    25
    Likes Received:
    0
    very nice!!!!!
     
  9. Bboy_Jon

    Bboy_Jon Minimodder

    Joined:
    28 May 2004
    Posts:
    1,390
    Likes Received:
    0
    dam how are u able to mod so much and so often
     
  10. jaguarking11

    jaguarking11 Peterbilt-strong

    Joined:
    10 Dec 2003
    Posts:
    2,039
    Likes Received:
    0
    Simple... Hes not a lazy sob like me.
     
  11. St3alth

    St3alth What's a Dremel?

    Joined:
    27 Feb 2005
    Posts:
    36
    Likes Received:
    0
    Nice...
     
  12. Cheap Mod Wannabe

    Cheap Mod Wannabe What's a Dremel?

    Joined:
    7 Feb 2005
    Posts:
    1,471
    Likes Received:
    18
    WOW another one =D Woot

    I think you could make and sell custom cases. Good luck on this one.
     
  13. leviathan18

    leviathan18 What's a Dremel?

    Joined:
    17 Mar 2005
    Posts:
    237
    Likes Received:
    0
    nice bondo skills mate
     
  14. mandy_modded

    mandy_modded Minimodder

    Joined:
    12 Mar 2005
    Posts:
    107
    Likes Received:
    0
    subscribed, very clean so far, I have plans to use some pvc pipe as a fan duct in the near future.

    As a side note for anyone doing something similair, pvc when when heated with a heat gun becomes very pliable (just keep the gun moving or it will burn), with a few blocks of wood or metal to sandwich when heated, flat peices can be made from excess round pipe, that would allow the fillers to be glued in with plumbers pvc cement (i don't have a glue gun, but do have pvc glue)
     
  15. ginx

    ginx What's a Dremel?

    Joined:
    1 Sep 2004
    Posts:
    116
    Likes Received:
    0
    Really weird front bezel.. I love it. I agree with everyone else, that's definatly some good bondo work ya got going on there. As always I can't wait to see how this one is going to turn out, all your cases rock. :rock:
     
  16. mondriaan

    mondriaan What's a Dremel?

    Joined:
    20 Aug 2004
    Posts:
    70
    Likes Received:
    0
    Yet again a nother super HP res project. I'm subscribed
     
  17. wickyman

    wickyman What's a Dremel?

    Joined:
    7 May 2004
    Posts:
    82
    Likes Received:
    0
    I'm just curious, I may have missed it, but why did you fill in the 5-1/4" bays?! lol Doesn't it make it hard for you to have a cd in that? :)
     
  18. Leeum

    Leeum What's a Dremel?

    Joined:
    16 Feb 2004
    Posts:
    2,494
    Likes Received:
    1
    Another one already? :eeek: :D Love the front panel, very clean work. Keep it up :thumb:
     
  19. Blanbec

    Blanbec What's a Dremel?

    Joined:
    19 Jun 2004
    Posts:
    31
    Likes Received:
    0
    What a crazy bondo job !

    Defyant is moding one more time et i'm sure it gonna be awesome :rock:
     
  20. BiG Kahuna

    BiG Kahuna What's a Dremel?

    Joined:
    14 Aug 2004
    Posts:
    32
    Likes Received:
    0
    Awesome bondo work :thumb:
    I really like it so far
     

Share This Page