Case Mod - In Progress 12 Angry Men SPIDER WEB CASE (900 D) FINAL

Hi

I'm here again after a long illness vacation.
My SAK SAK 800D CASE was completed.
http://forums.bit-tech.net/showthread.php?t=271227
Final Photos of MAC G5 CASE are comng soon.
http://forums.bit-tech.net/showthread.php?t=279896
And it is time to begin with a new Mod.


12 Angry Men SPIDER WEB Case

Again a 900D case… A nice case but with some with some shortcomings and errors. I do not know how many 900D case it was.

With the theme SPIDER WEB CASE.



A1-

A2-

A3-

A4-

A5-

A6-

A7-

A8-

materials used at this case


CASE : Corsair 900D
D2


MB : Asus Rampage 5 extreme
D 10

CPU: İNTEL 5820 K
D14


RAM: CORSAIR DOMİNATOR PLATİNUM 4X8GB 3000
D13



VIDEO CARD :Evga 980 Classified

D8

D9


WATERCOOLING PARTS

RADIATORS: Alphacool UT60 480
Alphacool Monsta 480
D1


WB: EK


FITTINGS:

Mat black Enchace 90 Dual Multilink Adapter
F10 A

Mat black Enhance Multi-link for Acrylic OD 12mm
F10 B

Mat black Enhance Rotary 90 Multilink Adapter
F10 C


RESERVOIR : Bitspower Z Multi 250
F8A


POMP : Swiftech MCP 655
D6


MOD KIT: Bitspower D5
D12


INLINE TEMP. SENSOR:Aqua computer
D11


FANS: 4x Corsair SP 120 Perf. Edition
4x Corsair SP 120 LED-kırmızı
3x Corsair AF 120


PSU: Corsair AX 1200İ
D3


SSD: OCZ VERTEX 4 Sata III 512 GB
D4


SOUND CARD: ASUS Sound Blaster SBX
D7


FAN CONTROLLER : Lamptron CW 611
D5

Don t be angry , Mod photos are coming soon. arg-ist




OTHER WORKLOGS
SAK SAK 800D CASE
http://forums.bit-tech.net/showthread.php?t=271227

MAC G5 CASE
http://forums.bit-tech.net/showthread.php?t=279896

PlayDoh Silverstone TJ07 - Acrylic tubing
http://forums.bit-tech.net/showthread.php?t=267324


JUMBO CASE
http://forums.bit-tech.net/showthread.php?t=266554

TERMINATOR CASE
http://forums.bit-tech.net/showthread.php?t=267028

12 Angry Men 900 D Case
http://forums.bit-tech.net/showthread.php?t=266585

mmt 900D Case
http://forums.bit-tech.net/showthread.php?t=266954

ER36PO Level 10 GT - Acrylic tubing
http://forums.bit-tech.net/showthread.php?t=269227

How to make BENCH CASE from an old ATX
http://forums.bit-tech.net/showthread.php?t=277334

self made COSMOS II Clear Panel
http://forums.bit-tech.net/showthread.php?t=277478

Graphic Equaliser Display
http://forums.bit-tech.net/showthread.php?t=277610

 

Welcome from your Sickness back to modding and hopefully better times a head

 

thanks mate. I am happy to be among you again .

 

Again a 900D, and again still known watercool installation problems at 900D...

I say always… 900D is a lizard with severed tail . This time, I'll cut it.



it is very diffucult to put a 480 rad in the subdivision.

And do not even think of putting a 480 Monsta at the sub.

Only a HAMSTER can walk in narrow corridors.

E1

If you use a 480 Monsta ,the distance between RAD and PSU is only 15 mm ,and a ¾ OD tube is 19mm... Not enough place for fittings and for tubing.

And do not even think of putting a 480 Monsta as push pull at the sub.

I f you use 60 mm thick rad too , it is very diffucult to mount fittings and tubing expecially ¾ tubes

E2

We must turn the radiator 180 degree , to use fittings at the front side panel…to escape from the pressure of PSU.

and you have a mini problem…

There are 3 fans mounted at the front panel.

B1

Becouse they are mounted at the inside of the front panel ,there is no place for the radiator tanks..

B2

you must remove the fan, or you mount it to the outside.

I removed the fan

B3

I said; the designers have thought a solutione to mount the fans at the outside…

something that… has not even come to mind of the designers.

I made a simple adapter to this place , ı mounted the fan to the outside

B5-B6-B7







You can use the fan filter , and you can close the front door.

I have 25mm more place to mount the rad, place fort he tanks…

B10-

B11

Front filter and front door can be used as seamless .

A1

 

I began slowly to dismantle the case.

C1-

C2-

C3-

C4-

C5


We decided to disassemble 5:25 cages too.

C6

Case with removed front panel .

C7-

C8



firstly you need to remove parts of the case and later dress the case. And make

A backside panel to place A.
A mini cage to place B
and a midplate to place C.

F1


First 5.25 cages

Instead of 200m deep 5.25 cages, ı make an 65 mm deep cage.

C9

Back side of the the new cage is closed.

Number 1 at the photo.

C10

And mounted temporarily.

C11

Front panel with the new cage.

C12

 

to cover the backside of the case, to keep out this image from the eyes…

C7


I made a backplate Number 2 at photo C10

C13


The most problematic place of 900D , if you don t want to see this

C14


I decided to make an acrylic midplte with waterway. I made a tray from alu, for acrylic midplate.

C15


Tray leveled

C16


And mounted

C17


The center of the plate was poured


C19

-C20


All parts have been grinded

C21


Al parts painted.

F5

 

Another problem at 900D is, the design error, at the rad fans…

If you mount the rad with original mounting brackets , 1/5 of the fans are masked from the brackets and from the door.

R1

If you use led fans , it looks very bad out.

To fix it , ı made a new rad bracket . to compare the old ones(black) the new ones.

R6


I lowered down the rad 15 mm.

R2


You can see full size of the fans.

R4

R5

Brackets sent to powder coating.

 

After assembling the parts into place started in the quest for the reservoir and the pump.

F6

F7

After a little effort, I decided to put 250mm reservoir as a column in the center,without using clamps.

F8

I decided to use the same way , to mount the pomp without using mounting bracket,

F35

, on 3 acrylic tubes like a spider as apart from various and customary manner.

F26A-B-




F26

F27

After determining the location of the pump and reservoir ,it is time to make connections to the rad with acrylic tubing.

These schema emerged with a little work

F9

and the last station for tubing plans.

F10

 

respecting the owner's request , ı used 90 angel fittings at corners .



Connections to the rad

F11

F12

F13

Connections to the CPU and MB

F14

F15

F16

And mounting reservoir and pomp without clamps and brackets..

F19

F17




Connections to Video card and self made Spider Web in the corner.

F20

 

After connectons with acrylic tubing , pipe joints were detected on the acrylic midd plate .

F22

Water chanels added.

F23

After a little work

F24

Drawn at corel for laser cutting

F25

acrylic plates came , from laser cutting
10mm thick midplate, with waterchanels , was cut 16mm smaler than the others,
to make a chanel for led strip.

the bottom plate is White , it can be lit from below in addition

F29

Akrilik plates

F28

I said I would mount reservoir and pump on acrylic tubes like spider legs.
I put them on midplate plate for trial .

F30

F31

F32

F33

F34

And as well came, bonding acrylic plates.

 

I think this is not good pump placement. According to this old EKWB picture

 

The rule of communicating vessels.

For showing that liquids rise to the same height in all the vessels of an inter-connected system.



If it is a Physics rule…there is no problem ı think .

I believe to the laws of physics ,not to the rules of EK .

We will see together. Thanks.

 

WTB "Like" button

 

Hydraulically it will work ok, but perhaps there is a mechanical reason for not putting it in this orientation. Such as play in the rotor allowing surfaces to rub.

 

I believe that is the problem. The impeller/rotor sits on a baring ball above the stator. If mounted with the rotor down then the impeller will rub against the the pump housing rather than on the low friction bearing ball.

The case looks good.

 

No… I disagree with you…





The only moving part in this spherical motor is a hemispherical rotor/impeller unit which sits on an ultra-hard, wear-resistant ceramic ball.

The rotor , in this case the impeller with strong permanent magnets mounted inside it, is spun by and inside of the stator, which is the metal cup that the impeller sits in and is surrounded by copper windings. Current in the windings generates the force that spins the rotor/impeller.
The ceramic and carbon bearing points of the 'shaft' and the impeller are lubricated, and the pump itself is cooled by the water that flows through them.

The rotor is pulled so strongly to stator , so that it does not fall to the ground , if it is reversed. upsidedown…


The pomp in normal position



The pomp with rotor upsidedown.
The rotor is pulled so strongly to stator , so that it does not fall to the ground , if it is reversed. upsidedown…





and you can not separate from each other easily. Rotor is pulled with 575 gr to the stator




Becouse the rotor is pulled so strongly to stator (575 gr) it operates without a contact with the top. it is contactless and will not rub the top.

 

Well the main reason why you cant place the pump upside down is air. There will always be a air pocket in the pump. The water will level out at the fittings but it wont go any higher because the air cant escape.



In this drawing you can see the waterline and everything above will be air. And if the pump don't get enough cooling while it is on it will burn out.

That is why I think you can place the pump upside down. I haven't tested it maybe the air will go out when the pump starts or it wont.

For the rest keep up the good work! you are improving the 800D on a lot of details. Looking good

 

arg-ist if you are confident that your chosen arrangement will work then go for. For myself, and I suspect the others, I just wanted to make sure you are aware of the the potential problem and risks. Nothing worse then building a mod that is just going to fry your hardware. 5 stars for a great build and daring to try something different.


Oh random question did you Lamptron CW 611 come with the correct instructions? I bought one a while back and it can with the wrong instructions (If think it was for the FC5). I had grab the correct ones off the manufacturers' website.

 

It may be right about the air poket in the pump.

but the same problems exist in such use of the pump.



And We must not forget. The tube reservoir is at the upper leveli and the pump is below.
Air poket will be formed at the top of the reservoir , air bubbles go up, not down to the pump.



in this case the only usage of Laing D5 is



but this is not an adequate solution too…



there is enough air in the rotor round bearing and no escape routes…

Can you make a decision about which form is correct to use..

We can see the result at FINAL.

 

We have 4 sheet Plexi for bonding.
F28



The 10 mm thick clear middle layer with water channels, was bonded with 5 mm clear topsheet.
Y2



tapping and preparing for fittings
Y1



The10 mmthick midplate is 16 mm smaller then 5mm acrylics.
Y3



First leak test with green fluid.
Y5



There is no leak problem. We cann bond third layer.
Second leak test with blue fluid.and no leak problem
Y6




To see the results slightly, curiously.
Y7



Round ,8mmX10mm chanel for led strip.
F29



This channel was wrapped round with RGB led strip.
Y11



And at last… pressure test
Y10




PASSED.