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Case Mod - Complete Achromodic - by Boddaker COMPLETE!

Discussion in 'Project Logs' started by Boddaker, 7 Dec 2017.

  1. Cheapskate

    Cheapskate Insane? or just stupid?

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    Love the added depth the lit webbing has. It makes it look like a bottomless hole in that picture.
     
  2. Vault-Tec

    Vault-Tec Green Plastic Watering Can

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    Amazing. The chrome looks killer too.
     
  3. Boddaker

    Boddaker Still hangin around

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    The guys at EVGA sent over one of there new Z10 keyboards to mod, along with an X5 mouse and killer Torq mouse pad. :) I will of course be adding some webbing to the Z10 and painting it white so it matches the theme.
    [​IMG]

    And I finally got my chromed parts in! Unfortunately, some of the parts didn't get my seal of approval and will have to be sent back to be re-done. But here are the pieces that were acceptable.. the CPU block from CM's Maker 240 kit:
    [​IMG]

    The GPU bezel came out awesome:
    [​IMG]

    [​IMG]

    And both Zadak memory caps and SSD trim piece were acceptable..
    [​IMG]

    [​IMG]

    The motherboard tray was ok, but has issues too. luckily most of them will be hidden by the motherboard itself. But I was able to set it in place and see how it looked with all the light panels on: (sorry the camera in my phone sucks for lighting so everything is blown out)
    [​IMG]

    Shot of the finished front panel:
    [​IMG]

    And some better pics after extensive photoshopping lol:
    [​IMG]

    [​IMG]

    Still need some adjustment here and there, and I can now mark the bottom panel for cabling holes and such.
     
  4. Cheapskate

    Cheapskate Insane? or just stupid?

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    The mobo looks like it's about to get the anime tentacle treatment.
    :duh: I said too much again.
     
  5. Boddaker

    Boddaker Still hangin around

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    Well, I finally have some progress to show. I've been working on an idea for the back panel, but had to scrap several failed attempts, mainly due to 3D printing woes. But now that I revised my plan, redesigned the model, and fixed my printer, I finally have a workable piece!
    The idea was to fill the center of the back panel with a bunch of random, extruded, clear organic shapes that will be backlit by the 140mm fans. Simple enough! ...well not really. :p

    First, I had to come up with a 3D model, so I created a cluster of organic shapes derived from the webbed motherboard tray and fan grills. It's basically a reverse of that, in where the holes are now the solids. I then designed the cluster to be stackable end to end, making a seamless pattern so I could stack four of them to fill in the back panel. Here is the 3D printed quarter section:
    [​IMG]

    It fits nicely in the frame of the back panel.
    [​IMG]

    In order to make duplicates of this in clear resin, I need to make a silicone mold of it. So first I coat it with XTC to smooth out the print.
    [​IMG]

    [​IMG]


    While that cures, I whip up a quick box for the mold.
    [​IMG]

    Doing some volumetric calculations, I realize my box is too big for the small amount of silicone I bought, so I used some dense foam pieces to fill in around the print. Now I should be able to cover the entire piece without running out.
    [​IMG]

    I'm using a product from Smooth-On called OOMOO 30, which is a 2-part silicone rubber. Very easy to work with, just mix both parts 1:1 ratio. Working time is 30 minutes, cures in about 6hrs. .. but why do I feel the need to play Portal 2 now? :p
    [​IMG]

    Once mixed thoroughly, it turns to a uniform purple color. Some products require the use of a vacuum chamber to degas the mixture (remove all the bubbles), but this OOMOO stuff is formulated for beginners and doesn't really need it, due to it's low viscosity.
    [​IMG]

    After spraying on some mold release, we're ready to pour! Going around the edges with a long slow pour and letting the silicone flow into the piece by itself helps prevent any bubbles from forming.
    [​IMG]

    [​IMG]

    [​IMG]

    Now we wait while it cures.
    [​IMG]

    The next day I came back and started the demold process. I quickly found out that it was going to be impossible to get the print out in one piece. I could work it loose all around the edges, but the center was locked and I was starting to tear in places in between the towers. So I had to cut around each one and remove them one at a time.
    [​IMG]

    All out! Didn't take too long, but now I have to rethink my plan of making a resin copy all at once, because I won't be able to get it out of the mold in one piece. I will have to divide it up into smaller parts, or even do each shape individually.
    [​IMG]

    Next update will hopefully show some successful resin replicas of the original print. Fingers crossed!
     
    Dot_Kappa and _Prometheus_ like this.
  6. _Prometheus_

    _Prometheus_ Active Member

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    Wow! :jawdrop: Cool!:thumb:
     
  7. Cheapskate

    Cheapskate Insane? or just stupid?

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    Gonna look freaky backlit.
     
  8. Dr. Coin

    Dr. Coin Member

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    And that is why I love following Bod's Mods, always experimenting with with techniques and equipment.

    If you save the mold and the bits of the master, you have a new puzzle.
     
  9. CAF PCs

    CAF PCs Custom PCs

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    I get a real strong feeling of anger inside when I see Zadak. I believe it's call jealousy. So very sexy
     
  10. Boddaker

    Boddaker Still hangin around

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    Thanks guys!

    CAF PC, you may want to look away for this next update then.. :p

    Well I didn't get the resin poured over the weekend (turns out I need a scale to accurately measure out the two-part mixture), so instead I worked on the cabling layout, access holes, and SSD placement.

    Mocking things up, I ran the motherboard cabling down to the floor and marked where they would pass thru to the psu.
    [​IMG]

    On the other side under the mobo, I'll be needing an access hole for two USB3.0 cables & ethernet from the IO, as well as an SSD data cable and the HDMI cable from the video card.
    [​IMG]

    Luckily both USB and ethernet are located in the same place, so I just need to make one hole.
    [​IMG]

    Here's the video card hanging temporarily in place to see how much space is needed between it and the webbing. It also gives me an idea of what shape the mounting bracket will need to be.
    [​IMG]

    With everything marked, I could tear it all down again, and start drilling holes in the bottom light panel.
    [​IMG]

    I wanted to get the look of individual holes for the sleeved cables, but still have one main hole for each group of cables.
    [​IMG]

    For the Zadak SSD, I couldn't find any good place to mount it on the webbing, so I tried placing it right on the floor... but it sticks out too much because it's so thick. So I decided to flush mount it into the floor.
    [​IMG]

    Using the scroll saw, I cut a gigantic hole in the bottom light panel.
    [​IMG]

    Next, I needed to rout out some extra material at one end to make room for the cables.
    [​IMG]

    After some filing, the SSD fits nice and snug.
    [​IMG]

    Digging thru my closet o' spare parts, I came across an adata SSD mounting bracket. So I used that to support the SSD underneath.
    [​IMG]

    Here it is from the top.
    [​IMG]

    Now the SSD sits flush with the top of the light panel, and the cabling is hidden below. :)
    [​IMG]

    An overall shot of the bottom light panel with all the access holes drilled, ready for the sleeved cables!
    [​IMG]
     
  11. zak

    zak Build Clean people, build clean

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    If this was black it would look like Venoms symbiote grabbing a mobo. 95% of the time I want my LEDS to be all white, once and i while i might add a dash of color to change it up though. But I would kill for some black LEDS. I dont think there is such a thing....You cant have black light. well a blacklight but not black.....light. lol
     
  12. CAF PCs

    CAF PCs Custom PCs

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    Oh that's sweet!
     
  13. Boddaker

    Boddaker Still hangin around

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    Hey guys, getting back to the resin casting for the back panel finally.. I wanted to wait until I could show a decent amount of progress, and it took a while to cast multiple sets as the cure time was well over 24hrs.

    So after prepping the mold with a release to make sure the resin didnt stick, I started pouring. The EpoxaCast 690 from Smooth-On has really low viscosity so most of the bubbles came to the top pretty easily after mixing. But I also poured really slowly from a high distance from the mold to stretch out and break any remaining bubbles (a trick I learned from watching their youtube vids). As you can see, it's pretty clear in the mold.
    [​IMG]

    After a day and a half of curing, I started pulling out the pieces. They popped out no problem. Looks like an ice cube lol..
    [​IMG]

    And here's all the pieces out. I printed up a placeholder to keep them all organized.
    [​IMG]

    2nd set made.. some pieces aren't as clear as others mostly because I couldn't apply the XTC over 100% of the original print (particularly the middle area), so the rough surfaces transferred over to the clear resin pieces. I'll just have to add more glazing to those pieces and then it will all look uniform.
    [​IMG]

    3rd set..
    [​IMG]

    ..and finally 4th set!
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    I added the back bezel to give you an idea of how it's going to look when finished.
    [​IMG]

    ..and of course I had to see what it would look like lit up..
    [​IMG]

    Can't wait to wrap this thing up! :)
     
  14. DÈF¥âÑt¸.·´¯`¤

    DÈF¥âÑt¸.·´¯`¤ Active Member

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    Looks amazing so many cool ideas
     
  15. zak

    zak Build Clean people, build clean

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    [​IMG]

    Can't wait to wrap this thing up! :)[/QUOTE]


    Some white/light blue light and it would make a great ICE'd out build. The people that did game of thrones Night king build could have done that, it woulda been sweet
     
  16. Boddaker

    Boddaker Still hangin around

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    Time for an update! I started working on the GPU mounting bracket last night. If you remember about a month ago, I showed the placement of the video card on the back side of the motherboard tray..
    [​IMG]

    Using some thin cardboard, I worked up a bracket design that will support the video card, and provide enough clearance behind the card for the PCI riser card and sleeved cables.
    [​IMG]

    I also incprporated the IO panel so I can do away with the stock one, and serve as the means to fasten the card to the bracket.
    [​IMG]

    Before I could finish the bracket tho, I needed to organize the cables so I knew where they would sit, so I 3D printed some cable combs of my own design. ;-)
    [​IMG]

    Taped up the mockup to see how it will look..
    [​IMG]

    A few more tweaks and I'll flatten out the cardboard shape and transfer it over to a piece of aluminum. Then cut and bend!
     
  17. Boddaker

    Boddaker Still hangin around

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    Finished up the GPU bracket over the holiday weekend, among other things.. :)

    I opted to simplify the bracket by shortening it down a bit.. no real need to extend it beyond where the cabling was. So after taping up my scrap piece of brushed aluminum, I transferred the shape from the template.
    [​IMG]

    Cutting was easy on the scroll saw, thanks to the alu's thickness and the spiral blade, which cuts in every direction. No need to rotate the piece!
    [​IMG]

    The result.. Time to file!
    [​IMG]

    Before I bend it, I need to cut out all the IO ports.
    [​IMG]

    Two bends and a couple pop rivets later, and we have a bracket!
    [​IMG]

    I used the original GPU bracket for comparison. Pretty close.. Also I try to take every opportunity to incorporate the theme into every piece I make. ;-)
    [​IMG]

    The ports line up nicely.. The slot is for the PCIe riser cable.
    [​IMG]

    The bracket fits tightly around the bottom of the PCB, and allows enough clearance for the riser cable to plug in.
    [​IMG]

    To mount the bracket onto the motherboard tray, I had to find spots in between the holes where there was enough solid material to drill into. Once those were located, I used some tracing paper to mark the bracket, drilled that first, then used the bracket to mark the exact spots on the mobo tray.
    [​IMG]

    Fitting the Li Heat PCIe riser cable around the mobo tray and into the bracket with some creative origami lol. The E-tape is just there to hold it in place for the picture.
    [​IMG]

    ..and the card is mounted!
    [​IMG]

    [​IMG]

    Top view.. The bracket raises the video card up 1 1/4" to give ample clearance for both riser cable and sleeved cables.
    [​IMG]

    Getting down to just a few final items for the case, then it's on to the peripherals!
     
  18. Boddaker

    Boddaker Still hangin around

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    Finally getting the back panel mounted! It's been a long and tedious road, but it's finally coming together the way I pictured it in my head. :)

    I got it taped up behind the bezel for now, so I can mock up the top and bottom covers..
    [​IMG]

    First, the cardboard templates.. here's the top, cutting away bits here and there until it fits around the top pieces.
    [​IMG]

    The bottom cover is a bit more involved since it will house the IO ports: PSU power, and panel mount extensions for the USB, network, and HDMI ports.
    [​IMG]

    Got all the ports to fit nicely in the cardboard.
    [​IMG]

    ..and the cardboard now fits nicely around the resin pieces.
    [​IMG]

    Now to trace the templates onto the aluminum sheet.
    [​IMG]

    Will do the cutting and filing tonight, but of course I always have to end the post with a mic-drop!
    [​IMG]
     
  19. Boddaker

    Boddaker Still hangin around

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    Wrapping up the back panel!

    Going from the cardboard template to metal, making a few adjustments along the way..
    [​IMG]

    Getting the panel mounts to fit..
    [​IMG]

    Now to mount the whole thing into the back panel.
    [​IMG]

    3 L brackets and a few pop rivets later..
    [​IMG]

    I did the same for the top piece, transferring the shape to metal and cutting it out.
    [​IMG]

    Some filing and sanding, but instead of pop rivets, I just used some 3M double-stick tape for a nice clean finish.
    [​IMG]

    Back panel is finished! Now just one last piece to make.. maybe. :p
     
  20. Boddaker

    Boddaker Still hangin around

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    So after getting the front panel on, I noticed there was nothing covering up the ugliness behind the reservoir. So I had to come up with something that fit the theme. I figured a nice curved shroud of webbing would do the trick!

    I grabbed another piece of cardboard and whipped up a quick template, then cut it out of a piece of styrene. Then I took the top grill and traced out all the webbing shapes and made them fit around the existing holes and cutouts.
    [​IMG]

    The dremel with a routing bit made quick work of the soft material, but it did take a while to file and smooth all the edges.
    [​IMG]

    Styrene is pretty pliable, so it was easy to bend it by hand into a gradual curve. Then I combined it with a nice mesh background so you can't see through the holes.
    [​IMG]

    Glued the two together before putting it in place. Dont need any fastening to secure it either, thanks to the spring-loaded tension.
    [​IMG]

    Now I can put the reservoir back in..
    [​IMG]

    I added an ledstrip behind the front panel, so it lights everything up nicely.
    [​IMG]

    The ledstrip circles the CM logo ring as well.
    [​IMG]

    And that pretty much wraps up the fabrication.. I think.. unless I see something else I need to address lol.
    Only thing left to do is install the OS and configure the fans and lighting effects. :)
     

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