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Scratch Build – In Progress C&C tiberium wars Advanced flame tank

Discussion in 'Project Logs' started by diecyde, 11 May 2010.

  1. TotalGaos

    TotalGaos Stainless steel.. hmm..

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    Very nice. I love the fact that you are sand casting yourself. CNC is always good, C&C is always good too. Knowing your last build, I know this will work out!

    Greetings from the Netherlands btw. Ill be watching.
     
  2. Monsta

    Monsta Dremel Blades in ma head!

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    Pure crazyness... I love it :rock:

    Fix a chainsaw & circular saw to the tank at the end & you could also use your mod in robot wars :naughty:
     
  3. Daedelus

    Daedelus What's a Dremel?

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    This is a really ambitious project, I really hope you achieve what you set out to, it will be amazing :D
     
  4. KingCake

    KingCake What's a Dremel?

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    diecyde:

    You sir, you are a genius.
     
  5. Cheapskate

    Cheapskate Insane? or just stupid?

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    Awesome.:D
     
  6. diecyde

    diecyde What's a Dremel?

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    thanks guys

    sadly my little brother destroyed an engine a week ago, this is why i did not post any updates so far.
    I will do so in a short while.

    keep you updated:cooldude:
     
  7. Waynio

    Waynio Relaxing

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    Wow, this is extreme modding & I love it :D, I would say crazy cool but nah this is crazy hot & I simply must subscribe to this :D.
    5 star rating is well deserved :rock:.
     
  8. Boscoe

    Boscoe Electronics extraordinaire.

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    pretty mental
     
  9. jegerjon

    jegerjon What's a Dremel?

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    Interesting work! I will be following this one :)
     
  10. Shadow703793

    Shadow703793 What's a Dremel?

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    Dude, if you can pull this mod off, I think you can give oldnewby a run for his money :D. This years Mod of the Year's going to be a hard choice....
     
    Last edited: 16 Jun 2010
  11. shomann

    shomann Minimodder

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    Wow. OK, building a furnace to make a computer... that's epic.

    I have to be honest, for the most part I have moved away from theme builds, but I have to watch this just due to the extremes you are taking.

    Good luck!
     
  12. modscases.com

    modscases.com What's a Dremel?

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    very nice waiting for more pic add
     
  13. diecyde

    diecyde What's a Dremel?

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    Update 4

    Update 4

    Hello people, finally update number 4.
    Sorry for keeping you waiting, my fathers engine of his boat broke down and I had to overhaul it.
    And after it was fixed it ran well for a couple of hours but then one of the injectors broke down.

    If someone likes to take a look at the process, I created a page on the overhaul.



    But to the point, I have also done lots of work to the tank.
    • I stripped my PS3 from its housing to take a look at the electronics
    • The electronics and pneumatics had been bought.
    • a succesfull pour of a row tracks have been done.
    • a track has been assembled.
    • multiple parts of electronics have been designed
    • I started shaping pieces of metal.

    [​IMG]
    This is 1 of the airbottles I will be using, it is resistant up to 200 bar pressure and used by paintball devices.
    A pressure reducer will be connected to this bottle.

    [​IMG]
    A converter to connect the hoses to the bottle has been bought.

    [​IMG]
    To connect the bottles to the frame I created 2 mounting brackets.

    [​IMG]
    As you can see it is placed on the bottle like this, it is held in place by 3 screws.

    [​IMG]
    This is the airstation to fill the bottles with air from a large diving bottle.



    [​IMG]
    I did continue the development of the electronics of flame tank V1.0
    This one had a screen and some other electronics which on the new MCB controller will be removed.

    [​IMG]
    The old MCB controller connected to its small computer, that is a simple x86 processor which runs on 300MHZ and runs ubuntu 10.04 server edition.
    The PS3 will use this version too.

    [​IMG]
    This is the NEW MCB controller V2.0
    It supports the following features:

    • 3 bobines to ignite the fluids.
    • usb slave interface to the ps3
    • 4 sharp IR distance sensors.
    • i2c bus for software updates and control of the motor PCB's.
    • spi interface
    • pressure sensor (up to 10 bar)
    • 8 servo's
    • external serial bluetooth module
    • 4 external leds
    • electronic compass
    • PCB is 45 x 55 mm

    [​IMG]
    I did continue analysing the PS3

    [​IMG]
    The PS3 with the PSU next to it, as I want to use a 12V power supply for the PS3. I had to develop my own (stable) PSU.

    [​IMG]
    This is the PS3 PSu, as you can see it is quite large.
    It generated 2 voltages 12V for the board and 5V as standby power for the capacitive buttons and bluetooth receiver.

    [​IMG]
    On this picture the 12V connector is good to see, I had only one problem.
    I couldn't find the connector anywhere to buy, I think I will solder my PSU directly to the PS3 PCB.

    [​IMG]
    And this is the inside of the originale PSU, as you can see It is a simple design.

    [​IMG]
    And this is what I came up with, the specs:
    • buck boost design with a voltage input range from 7 to 16 volt DC
    • output is 12v stable and 5v constant (it can be disabled through the internal processor)
    • The design can handle up to 200 Watt.
    • The PSU can be controlled through i2c
    • processor updatable through i2c
    • voltage and current measument, these values can be read constantly.
    • PCB is 86 x 45 mm
    • PSu can also run natively (without processor in the PS3)



    [​IMG]
    Next step was to look at how the track would fit.

    [​IMG]
    The motor fits perfectly.

    [​IMG]
    The concept of the current tank has been changed quite a bit compared to the first tank.
    With the first tank a Motor controller which could controll up to 8 motors was used (through i2c)
    For the new concept one processor for each motor is used, still controlled through i2c.
    In total 4 wires run into the track (GND, VCC, SCL and SDA)
    I want to mount the new controller directly to each motor.
    (this is quite a challange as the pcb needs to be small)

    [​IMG]
    This is the track,it isn't welded yet but fits perfectly.

    [​IMG]
    The designed motor print has the following specs:
    • The design withstands voltages up to 16V
    • short circuit proof.
    • The design can controll motors up to 3 amps.
    • The PCB can be controller by an RC controller (as motor or servo)
    • digital (puls) and analog(trim resistor) feedback sensors
    • power measurement of the motor
    • PCB van controll a motor normally or as a servo, when a second print is mounted it even van controll stepper motors
    • PCB has a diameter of 26 mm
    • software is upgradable by i2c

    [​IMG]
    This is the bobine used to ignite the spiritus fume.

    [​IMG]
    I bought the camera at dealextrem, I am using 4 of them.

    [​IMG]
    THe GPS module is also bought from deal extreme.



    [​IMG]
    These are the tracks, milled from MDF wood.

    [​IMG]
    Too make the surface smooth I use filler and then sand it down.

    [​IMG]
    These are the plates after treatment.

    [​IMG]
    After that a mold had to be made to place the bindol sand in.

    [​IMG]
    Because aluminum is quite dense I use bolts to ensure I will not float while pouring.

    [​IMG]
    The mold is coated by graphite so the sand releases the mold easy.

    [​IMG]
    The graphite on the plates.

    [​IMG]
    After the sand can be poured.

    [​IMG]
    The other site is filled too, after that the wooden mold is removed and the complete thing is tightened.

    [​IMG]
    After that the first test pour has been done, sadly it didn't came out quite right.

    [​IMG]
    As you can see the aluminium didn't flow quite right.
    This is due to the temperature and the consistency of the aluminium.

    [​IMG]
    The tracks which are good fit perfectly

    [​IMG]
    I created an improved burner, now the crucible gets way hotter.

    [​IMG]
    You can see the crucible glow even after a few minutes.

    [​IMG]
    This is the new result, WAY better.
    [​IMG]



    [​IMG]
    After this I started on the Stainless steel hoods, I want to mold the metal myself with a hamer and an english wheel.

    [​IMG]
    I cut the shape out of the steel.

    [​IMG]
    You have to hammer dents in the metal to stretch it as much possible and then roll out the dents.

    [​IMG]
    I roll out the dents with an english wheel, I use different rolls for different curves.

    [​IMG]
    And then the steel needs to be rolled...

    I made a movie from this process and removed the audio (because of the noice :D)


    ps. I Anyone wants to see the schematics of the electronics I created, just ask.

    Thats all folks :D
     
  14. PureSilver

    PureSilver E-tailer Tailor

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    This is looking good!
     
  15. DeadP1xels

    DeadP1xels Social distancing since 92

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    incredible work!

    More to add:

    I think you can truely tell when something is going to special...

    Its the time they decide to put working flamethrowers on the case!!
     
    Last edited: 17 Jul 2010
  16. spunky_me

    spunky_me What's a Dremel?

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    Amamzing!!!
     
  17. Waynio

    Waynio Relaxing

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    Ineffincredible diecyde :jawdrop:, the cast parts are simply awesome, mad electronic skills, flipping good metal forming too, wish I was brave/crazy/knowledgeable enough to do stuff like this :thumb:.
     
  18. n0va

    n0va Burnin'!

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    lol
     
  19. Waynio

    Waynio Relaxing

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    Hahaha :lol:, didn't notice that earlier :D.
     
  20. diecyde

    diecyde What's a Dremel?

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    some people have a one track mind ;):clap:
     

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