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::Culance::

Discussion in 'Project Logs' started by macroman, 17 Sep 2002.

  1. macroman

    macroman The One

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    Culance

    Ok let's do a project log from day 1.;)

    This is what I will be performing surgery on...
    [​IMG]

    First thing is to strip the case down. Sides ,top, front. The front is clipped to the metal work.
    [​IMG]

    With the metal sides removed, I want to strip away the paint for the new finish.
    [​IMG]

    As soon as the paint stripper went on, this big bubble appeared. "Great, this won't take long!" I thought.....
    WRONG! would you believe that was the only area that bubbled. :(

    [​IMG]
    [​IMG]

    Fortunately the stripper did soften the rest of the paint slightly. So it was rubbed down with 200/600 grit W&T.
    [​IMG]

    The top panel was given the same treatment.
    [​IMG]

    more to follow soon..........
     
  2. CharlieCat

    CharlieCat What's a Dremel?

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    That's more like it Macroman :D a proper project log at last :clap:

    Can't wait to see more, and keep up the good work.

    Cheers, CC
     
  3. Jamie

    Jamie ex-Bit-Tech code junkie

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    Thinking of doing that to my 201 to get rid of the brown paint :)
     
  4. ReFredzRate

    ReFredzRate Relix Headshot!!

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    Ooohh Aaahhh.... Nice patient to operate on. Wish I had one of those. Unfortunately I had to be satisfied with a cheap brandless case. But you got yourself a moddable patient :lol:
     
  5. mashie

    mashie The one and only

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    Nice and shiny. Seems like you need some really nasty stuff to get rid of the old paint if that is the result with normal paint stripper.
     
  6. [JP]MrLOL

    [JP]MrLOL What's a Dremel?

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    same here

    ive seen some1 do it

    but im not sure what you would do once the bare alu surface was exposed.
     
  7. Jamie

    Jamie ex-Bit-Tech code junkie

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    Give it a nice smooth finish by sanding in one direction only and then a nice thin coat of lacquer ;)
     
  8. macroman

    macroman The One

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    Yeah, that is some tough paint on that case. Even breaking the paint surface first doesn't help.
     
  9. macroman

    macroman The One

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    Ok a few more pics...

    After removing the paint from one side and the top, I turned my attention to the opening side. This was to have a window so I left the paint stripping until the window was cut.

    The handle was removed.
    [​IMG]

    The window was measured and drawn on the inside of the panel.
    [​IMG]

    14mm holes were drilled in the window corners. This gives rounded corners and gives the jigsaw a starting point.
    [​IMG]

    Because the jigsaw would not be able to get into the edges, the window was redrawn on the out side of the panel.
    [​IMG]


    Clamped and ready to cut. I never bothered to protect the panel surface since it was already covered in almost indestructable paint which would be removed later.
    [​IMG]

    The window cut-out ready for tidying up with a file.
    [​IMG]
     
  10. macroman

    macroman The One

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    My intention was to polish the steel to a mirror finish. Unfortunately the steel had patches of "grain" and no amount of polishing would remove them. Not even with an industrial polisher.

    Since I could not achieve a perfect mirror, I needed something else. So I decided to try a "brushed" look.
    [​IMG]
    [​IMG]

    Hmm, I haven't fully decided on the finish yet.:sigh:
     
  11. Lazy

    Lazy Meow?

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    ooohh nice work rather swanky :)

    how did you get the brushed look?
     
  12. sobriquet

    sobriquet What's a Dremel?

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    i like the brushed look much better
     
  13. [JP]MrLOL

    [JP]MrLOL What's a Dremel?

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    ^^ t3h winn3r
     
  14. Jamie

    Jamie ex-Bit-Tech code junkie

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    Spill the beans macro ... how did you brush it ... just some W&D or a piece of wire wool?
     
  15. eddie_dane

    eddie_dane Used to mod pc's now I mod houses

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    I managed to accomplish that effect using a belt sander with a jig guide to make sure the lines are straight but it kept drifting around so I used a sanding block butted up against the guide... just a guess.:worried:
     
  16. banished

    banished Necromodder

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    My guess would be a rotary tool (like a drill) with a wire brush attachment. Looks damn col.
     
  17. Mr T

    Mr T 4 Left Into Long 3 Right

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    The brushing effect looks cool dude :D like someone elce said least u got a really modable case to start with :( My purple button seams to lack some exhaust holes :(. Id like to see what ur gonna do with the white front but knowing you im sure it will rock when its done

    :clap:
     
  18. Morphine

    Morphine weeee!

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    Nice work, Macroman!
     
  19. m00min

    m00min What's a Dremel?

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    looks sexy can't wait to see final pictures :D:D:clap:
     
  20. macroman

    macroman The One

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    The brushed effect was done with 200grit W+D. The paper was wrapped around a block of wood. Rubbing should be done from one end of the work piece to the other, in a straight line and no stopping along the way. Keep the work piece wet when rubbing.

    a drop of washing up liquid helps to produce a nice finish. (I mean 1 drop!).

    I will post better pics of it as I continue...
     

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