The Plan: During my time off from school, i will venture into school to build water blocks for my pc Firstly the GPU: I Picked up a 100x100x10mm chunk of Copper from FromStock and after many drawings on Google SketchUp i decided to get cracking. This is hopefully going to silence my noisy 8800 ultra and probably not make it cooler. So far, using my schools 1950s Mill i have created this: or you can see my entire almbum Last Night i snapped the acrylic and cut the aluminium too short. luckily i have a almost unlimited supply of those thing in my school i am planning on getting a thin sheet of copper to replace the Alu and was thinking about a copper top as well but have kinda decided against it at the moment. all that needs doing to it now is for the copper to be milled out a bit more as the barbs push the acrylic away from the copper, make a new Alu and Acrylic bit and find a G1/4 Tap as the barbs leak like no tomorrow when they are just jammed in a acrylic hole!
Not trying to be a d1ck but you need more surface area for water contact on that block imo. Also, don't use Acrylic. Use 1/4" Polycarbonate or better for the top cover. Also, how are you preventing water from coming out? Just plain pressure with the screws or are you using some O Rings or Epoxy, silicone,etc?
i did just try putting water in the block and putting the top on and it didn't leak at all i am going to use clear instant gasket or something like that, (instant gasket because i have it at hand and it does the job well) i am thinking about tracking down some copper heat sinks and soldering them down to increase the surface area a bit. i have made the channels bigger as well and it isn't G shape any more. that is it at the current state. i haven't update this thread in a while because everyone was just gunna let it die alone! all of my pics are ion my album btw!
Be sure to use a hard solder (silver solder, or brazing rod) not a soft solder (Tin solder, Lead solder, etc.)
Thanks all, i just lapped the copper to about 1500 grit and it is looking good also, the alu was a prototype