Modding Help! Bad hole in case needs filling

Discussion in 'Modding' started by JonDixon, 12 Aug 2003.

  1. JonDixon

    JonDixon Decking is the new modding

    Joined:
    12 Mar 2002
    Posts:
    696
    Likes Received:
    0
    Okay,

    Im reusing a tower case for a new mod (I love this case coz it has 7 external 5.25" bays).

    Anyway previously Ive cut a blow hole in it which is now in the way. As I now want to mount my radiator where the hole is I now need to fill in big hole.

    If I got another flat bit of steel to cover the front, should this be welded on or could I just glue it?

    ---------------------------------------------------------------------------------
    BTW: If the answer is welding, then is there anyone in the Nottingham, UK area who can help me out on this?

    Ta
     
  2. Krikkit

    Krikkit All glory to the hypnotoad! Super Moderator

    Joined:
    21 Jan 2003
    Posts:
    23,644
    Likes Received:
    467
    You could stick the metal plate to the outside of the blowhole then sand down the edges to try and make it look like a feature. You could even do it all the way round to make it look armour plated or something :)
     
  3. 3N1GM4

    3N1GM4 What's a Dremel?

    Joined:
    23 Jun 2003
    Posts:
    685
    Likes Received:
    0
    i would recomend welding it in (if you can) and then getting some bondo or what not (fiberglass would be better) and fill in the depression w/ that....
     
  4. :: kna ::

    :: kna :: POCOYO! Moderator

    Joined:
    15 Mar 2001
    Posts:
    4,206
    Likes Received:
    3
    Yep, as above.. I'd go with sticking a plate behind the hole (you could probably use Metal glue). Then fill the pit, sand and spray.
     
  5. JonDixon

    JonDixon Decking is the new modding

    Joined:
    12 Mar 2002
    Posts:
    696
    Likes Received:
    0
    Okay looks like I'll need somebody who can weld!

    Have had another look, and what I need to do is cut the hole slightly bigger/squarer in front of case

    I then need to get a square piece of metal with the correct sized hole for my radiator, then fasten/weld this piece onto the front over the hole.

    That way I end up with the correct sized hole in the correct place.

    Once in place I can drill through the mounting holes, and I'll have my lovely resprayed radiator on the front of my case.

    Then once Ive cut the front plastic bezel to slot over Im away.
     
  6. kong

    kong cnc-guy

    Joined:
    24 Feb 2002
    Posts:
    1,195
    Likes Received:
    2
    Have a look at Macro-black in the articles section, if I remember rightly Macroman did something (sorry Macro, no patience to go back and actually read the thread!), which ended up in him having to replace the front of the case. Turns out it looked better than the original anyway!
     
  7. Guest-16

    Guest-16 Guest

    make it into a window with a rad in it? where's the hole?
     
  8. BioSniper

    BioSniper Minimodder

    Joined:
    5 Feb 2002
    Posts:
    3,815
    Likes Received:
    18
    put one of these in it?? :D
     
  9. JonDixon

    JonDixon Decking is the new modding

    Joined:
    12 Mar 2002
    Posts:
    696
    Likes Received:
    0
    Been through all that and its not 1/2" barbs (can do but not what Im after doing).

    So Im reusing my radiator and I need to sort the case, cause Ive modded bits before.
     
  10. Thunder_return

    Thunder_return What's a Dremel?

    Joined:
    8 Jun 2003
    Posts:
    344
    Likes Received:
    0
    Just add a Big fan. Cooling the thing below it can`t hurt it.
     
  11. Pug

    Pug What's a Heatsink?

    Joined:
    16 May 2002
    Posts:
    945
    Likes Received:
    2
    Here's how I'd approach it.
    Aluminium mesh and bridging filler. :)

    As you're working with thinner material, you may want to make the edges of the hole slightly concave (see the original power button hole? Just like that) - this will let the filler grip both sides of the joint when sanded flat and give less chance of it cracking if/when you apply stress to it.
     

Share This Page