Skip ahead to final photos. This project is inspired by my recent trip to San Francisco where I met up with a VIA Marketing rep at the Rods & Mods case mod exhibit. It was a great event and I came away with ideas and enthusiasm. A crowd favorite at the event was my Pico Bayard and it motivated me to do another Pico-ITX mod. I love doing the small stuff and I am due. Here goes... First...sponsors This project will be matching up two of the latest pieces of equipment to hit the market, the VIA P820 Pico-ITX mainboard and a Crucial C300 SSD. More to come about the kit but first let's do some project log qualifying work. A sheet of birch plywood from my local supplier. My working surface is the backside of a chess board I bought in Spain many years ago. I don't know what kind of wood it is but it is very heavy and more importantly, extremely flat. I've been using this board for years with all my small projects. This sheet cost me $19 which is kinda crazy but what you get is a 5-ply laser-cut piece of very nice wood. It's just not smart to skimp on materials and tools...IMHO, of course. Using clamps to fix the straightedge I make my mark first in pencil and then in razor. I've learned over the years to spend the time to clamp these things properly instead of using human clamps. Replaced the straightedge with a 1/2" square laser-cut board to use as a fence. Weapon of choice is an X-acto Razor Saw with a fresh blade. I usually grasp it in the center instead of using the handle...better control of downward force and I can keep it up against the fence better this way. I saw it half way through then reset the fence on the other side. At intervals I'll run my razor knife down the trench just to "abuse" the saw cut. That done, I set up another fence to cut a short piece. The final "cutting-through" of the sawing process is always done with my razor knife. Keeping those edges clean. The second piece will be exactly the same size as the first. I could measure it but I prefer not to measure anything if I can. Using the two original laser-cut corners as reference I clamp the two pieces together. Sure, I could make a mark and then saw it but I'm going to use the first piece as a fence to cut the second. After about a third of the way through I'll replace the original board with a proper fence. Clamp the two boards together and "work" the edges over a piece of sandpaper to clean the edges up a little. Not a lot of work done here. The result is two identical pieces of wood with perfect 90 degree corners. Took around an hour and a half. I need to sprinkle this first post with some sponsor goodness so here is a SODIMM of Crucial 2GB DDR2-800. Thank you Crucial! This is my concept of Sketch-up. There will be equipment mounted to both sides of this board with openings for both cables and ventilation. The two boards I just cut will sandwich this slot-loader slimline optical drive. The drive's face plate has been removed. That's all for now. Thanks for looking.