Scratch Build – In Progress Project NSS-HTPC - Update 16-July-10

Discussion in 'Project Logs' started by Dot_Kappa, 29 May 2010.

  1. Dot_Kappa

    Dot_Kappa 100% Puppet

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    Here I am with my first little mod, just to warm up my tools :)
    I' am going to build a case from scratch that will be the new house for my HTPC.
    The machine is made with:
    • Mobo asus M3A78-EM (vga on board and hdmi output)
    • Cpu Amd X2 4850e (tdp 45w) ,
    • PSU Corsair 450w
    • Ram 2x1 giga ,
    • LG combo blur-ray player/ cd-dvd writer
    • HD Samsung 250 gb sata2
    • card reader and so on will be defined leter
    All the items listed before are more or less one years old but enought to play bluraydisc, play some music, look @ pictures from digital camera.
    Till now the hardware skipped from a rough cardboard box, to an hold "white-dirt" case but at the end I decide to build a custom case.

    I tought to build a slim case, but the possibility to upgrade the system, for example with a vga, would be a little bit compromised and also an external psu was necessary :-/
    Not a good solution for me.

    The key elements of the new idea are the integration of the psu, the possibility to upgrade the system with a dedicated vga-card, keeping at the same time the whole case as small as possible.
    The name of the project “NSS” stand for “Not So Slim” because the case is not slim as I tought :D

    Let's mod....:dremel:
    The base for this case is an hold compaq desktop.

    [​IMG]




    After removing some rivets I am ready to cut the right side of the plate because half case it's enough.

    [​IMG]




    Here is the base for the new case.
    There are some holes for the mobo support ( i didn't know the right name in english ) just to test the hw position.

    [​IMG]

    [​IMG]



    That's all for the moment....
    Ciao Dot Kappa :D
     
    Last edited: 16 Jul 2010
  2. amagriva

    amagriva Minimodder

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    Fagliela vedere a sti fighetti pieni di soldi (un anno ad aspettare langer...):dremel:
     
  3. Dot_Kappa

    Dot_Kappa 100% Puppet

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    The case will be Not So Small , but with the psu in position of the previous image......my htpc will be too high :nono:
    After cutting the plate.....

    [​IMG]


    [​IMG]



    Now the psu is around 2cm below the metal plate thanks to the hole and some temporary feets.
    I'll made a kind of box to keep in place the psu, but later because now it's time to define the front of the case.
    For this section I recycled a very long aluminium rail taken from my hold kitchen, simply the skirting board!!! :idea:


    [​IMG]

    Some dust :D

    [​IMG]


    With this reliefs it's easy to fix it to the case with angular profile

    [​IMG]

    [​IMG]


    Panel in place

    [​IMG]


    Don't worry about the gap between the two parts,I already have an idea :naughty:

    Ciao Dot Kappa
     
  4. Dot_Kappa

    Dot_Kappa 100% Puppet

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    Hi guys, here I am with some updates!
    Let's skip from the front side to the rear one :D
    I took the frame from and old case, but it was too long so I've done a little cut on the "pci-side" and two holes in order to fix it to the base with two temporary screws.


    [​IMG]


    To hold up the Blu-ray drive I take two flat aluminium bars (2 cm wide and 2 mm thick).
    I bended and drilled their terminal points to fix them to the front panel reliefs and, to the other side, on the rear frame.

    [​IMG]


    Supports assemleb


    [​IMG]

    [​IMG]


    Must be levelled

    [​IMG]


    Between the fan and the BR drive there is, more or less, 1 cm.... I think it's enough also considering that is a "coold cpu".

    [​IMG]


    In the next step you'll see
    noise killer and supports to take the drive in place
    front door for the carriage drive

    Ciauz :dremel:
     
  5. Dot_Kappa

    Dot_Kappa 100% Puppet

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    Scratch Build Project NSS-HTPC 16-July-10

    For the noise-killer I looked at a solution found in a JJ McTiss project.... a rubber tubing like the one you can find in bicycle wheels.
    I looked around form something similar and I found this broken wheel. :naughty:
    Perfect!!

    [​IMG]

    This is the rubber tubing I found inside

    [​IMG]


    ...after a little cut I obtained thin noise killer for the optical-drive.
    This is for the bottom side and will be fixed at the alluminium supports plate trough adhesive tape.

    [​IMG]

    [​IMG]


    To prevent the drive from going around for the case I made two kind of supports each with noise-killer.
    The first one fix the drive on the rear side, as you can see in the images below.
    I used the same alluminium plate (2mm thick) bended with the help of a clamp.

    [​IMG]

    [​IMG]

    [​IMG]


    The other kind of support is a rectangular one, made with alluminium 1 mm thick.
    I take advantage of the drive's holes to fix the two supports

    [​IMG]

    [​IMG]

    [​IMG]


    Now that noise killer are in place I can draw the line for the front hole

    [​IMG]


    Making the holes, to slot in the jigsaw blade, the drill moved a little bit :wallbash: and that means an extra work with file

    [​IMG]


    The cover doesn't look so bad even if must be refined

    [​IMG]



    That's all for today.
    In the next step you'll see (bettere photos :blush:) the right side of the chassis with probably a PSU grid to strengthen the whole case.

    Ciao :D
     
    Last edited: 16 Jul 2010

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