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Project R2D2 PC (w/Phase Change Cooling)

Discussion in 'Project Logs' started by TheGreatSatan, 7 Aug 2005.

  1. TheGreatSatan

    TheGreatSatan Member for 17 years!

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    I think I want to add a Window to R2. I'm thinking right about here:

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    Maybe only half of the total square so the mobo could be seen. I will be using blue lights within R2 so that will at least go with the theme. I could also, put a Blue LED intake fan on the window.

    What do you think?
     
  2. c.u.later

    c.u.later What's a Dremel?

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    I would go with it if I was you, maybe use blue plexi as it would then fit in with the theme even when off.

    c.u.later
     
  3. TheGreatSatan

    TheGreatSatan Member for 17 years!

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    I will be mounting speakers inside R2's legs. When I boot the PC, minimize, maximize, or whatever, I'll have sound bytes within windows media set to play. Hopefully he'll be yapping a lot. These are the speakers I bought.

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    The satellites will go in the legs. And the primary Amp with the knobs will be inside R2 too with just the knobs sticking out. That Blue glowing thing, I still don't know where to put it.
     
  4. Gnemelf

    Gnemelf Minimodder

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    looks good.
     
  5. TheGreatSatan

    TheGreatSatan Member for 17 years!

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    Here's the better pic of the floppy drive that I promised.

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    I set the HD and slot loading CD drive in AF1's old drive cage. I'm gonna put it in R2 as soon as I figure the best place and test the CD drive.

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    At last, here's the inside of the case looking out through the IO ports. The motherboard placement is nearing.

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  6. TheGreatSatan

    TheGreatSatan Member for 17 years!

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    I'VE FINALLY PIN STRIPED THE DOME!!

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  7. TheGreatSatan

    TheGreatSatan Member for 17 years!

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    I've been testing the LED's. The HD LED is pretty hard to see. I think it may be the thickness or darkness of the plastic lens.

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    Here's one with the blue Pwr light and a very hard to see HD light that's red.

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    Here's R2 hooked up to my craftstick plane's mobo. Despite how unliked the mod was, it has proven to be useful enough to keep.

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    Lastly, here is another lens I have. I'm gonna try this one next. Originally, I didn't because I thought it looked too orange.

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  8. TheGreatSatan

    TheGreatSatan Member for 17 years!

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    I got to using a better lens. The one I had previously suggested is bigger than the original and clearer.

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    But unfortunately, it was really scratched up.

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    I had another great idea when I thought that I could use the one from my elbow flashlight (you military guys know about these). They come with several lenses and since I have two of these flashlights, I'll have enough red ones.

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    As you can see, this one is much more clear.

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    I've attached it to the dome with glue. I have pieces of tape to hold it on till the glue dries.

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    Later I'll test to see if the LED appears brighter. :D
     
  9. doryakov

    doryakov What's a Dremel?

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    good work!!!
    :thumb:
     
  10. Sheldog23

    Sheldog23 What's a Dremel?

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    The original R2 had some grill things in that front area. Perphaphs you could incorporate that look and put fans or a USB hub in there. Something just to give it some dimension.
    [​IMG]

    Looking good though.
     
  11. udjamaflip

    udjamaflip -

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    This case is awesome kinda puts my mate playing with a dremel on his case to shame really :) but oh well, every1's gotta start sumwhere
     
  12. TheGreatSatan

    TheGreatSatan Member for 17 years!

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    First off, I just want everyone to know that I am not happy with the floppy drive. I like the way it looks and all from the outside, but from within it is not very stable. I will be using the square on R2, where the floppy drive resides to hold my power, reset, and fan boost switches. So....


    My wife's Aunt gave me this old tower she had in her garage with an old system, minus the HD. The motherboard is oddly small. Is this Baby ATX?

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    The processor fan was not working, so I laid this 80mm fan on top of it to keep it cool.

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    I was thinking of using part of the front panel to define the drives on R2, but changed my mind. And it wasn't the dust that it changed it.

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    One thing Air Force One had that I wanted R2 to also have is the ability speed up the intake fans at the push of a button. So when I scrapped AF1, I took the switch out. The fan is actually spinning in this pic.

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    When I pushed the button my test fan speeds up and the lights turn on. Remember the intake fans on R2 do no have lights.

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    I'll be using a 3.5 inch bay to hold the floppy in place for stability and use this section to create R2's Power/Reset/Fan boost panel. This panel will not be visible from the outside. The floppy drive hole will stay the same; only the switches will be added to R2's "look".

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    I still have some sheet metal left from when I made the heat shield inside R2.

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    After I set the floppy on the bottom of the cage I began to mold the metal to the floppy's placement.

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    As you can see I bent the metal to match R'2 shape.

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    Then I drilled the hole for the Power Button. I will do the reset and fan boost in a bit.

    [​IMG]

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  13. TheGreatSatan

    TheGreatSatan Member for 17 years!

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    I worked on and completed the front panel for R2. I gutted a USB 3.5 inch drive.

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    Then pulled my floppy drive out of place.

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    I traced the ports on to the piece of metal I had cut earlier.

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    Here are the holes I'll have to cut.

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    And after it's been cut out.

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    Check you work before you make it final.

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    And presto! To the left top is the rest and under it is the fan speed button.

    [​IMG]


    My speakers arrived yesterday.

    [​IMG]
     
  14. TheGreatSatan

    TheGreatSatan Member for 17 years!

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    Today I worked on installing the speakers in R'2 feet.

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    This is how it looked inside. That's all the expanding foam I used earlier. In the pic you can see the support rod I used too.

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    After pulling some of the foam out I fed the wire through.

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    And pulled it out the other side.

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    The mostly completed look. I will be using more of the mesh from earlier to disguise the hole.

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    Then I started cleaning up the pin striping. BEFORE.

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    And AFTER. Go figure I ran out of pin striping. I'll have to go buy pack 19 tomorrow.

    [​IMG]
     
  15. TheGreatSatan

    TheGreatSatan Member for 17 years!

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    I wasn't happy with the front projector. It just wasn't to the same scale as the dome, so I got a bigger one.

    [​IMG]

    My front panel is officially completed. I used a bit more of the pin striping to define the USB ports. You can still see where I need more touch ups.

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    And I painted the mesh that will cover the speakers in the feet.

    [​IMG]
     
  16. TheGreatSatan

    TheGreatSatan Member for 17 years!

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    I removed the LED from the projector and the red lens on R2's dome. Instead of using them for HD and pwr lights, I'll be replacing them both with LED's running on a molex. The pwr button on R2 has it's own built-in power light. When I had AF1, it had 4 lighted feet, each with their own LED all strung together. The LED's were running from a switch that had since become stuck in the down position and prohibiting the lights from turning on.

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    I removed the switch and did a little soldering to get them on the same strand.

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    The next problem was getting the LED for the little red lens under his eye to stay in place.

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    I used a Milk gallon lid for the shroud.

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    First I punched a hole into it.

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    Fed the LED through.

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    And glued it on.

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    The new larger projector has been painted and is now dry.

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    I reinserted the LED for that too.

    [​IMG]
     
  17. Cheap Mod Wannabe

    Cheap Mod Wannabe What's a Dremel?

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    You migh make me watch the other 5 Star Wars movies if you keep up this mod
     
  18. TheGreatSatan

    TheGreatSatan Member for 17 years!

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    Here's some current pics of R2.

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    [​IMG]
     
  19. quadmodz

    quadmodz What's a Dremel?

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    yoh d man!! :clap:
     
  20. TTmodder

    TTmodder Hammertime

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    omg nice work so far
     

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