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Scratch Build – In Progress ProjectBank XpressQC (many, many pictures)

Discussion in 'Project Logs' started by Hexolutions, 26 Feb 2010.

  1. Hexolutions

    Hexolutions Customizing Broadcaster

    Joined:
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    Hello there!

    My name is Kalle and this is my first post here at bit-tech. I come from Sweden, so you'll have to excuse my english in some cases.

    My first build here will be:

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    Background:

    I work as a broadcast technician and editor at MTG Broadcast Sweden, and one of my tasks is to come up with solutions for any emerging problems.

    The request in this case was:
    Build a 4ch switchable a/v -> USB-encoder and house it in a 19" rackcase... The codec used is h.264 @ 1,5 mbit. The purpose of the box is to quickly capture analog video to a USB-memory/drive and then be able to send the file using FTP.

    Nuff said, let's do it!

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    Parts arrived from ELFA (Swedish electronics dealer)

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    One of the two switches, moments before taken apart

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    Rackcasing 19" x 1U x 137mm

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    -||-

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    Marking up the frontpanel

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    Drilling...

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    A broken drill doesn't work quite as good as an unbroken...

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    Done drilling the front

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    PWR + Videoswitch + Audioswitch

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    VU-meter for input volume

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    Mode + REC + earplug + USB out

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    Nice fit

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    Backplane: 230v + 6A fuse + 8xRCA in + 2x XLR in + 6 (became 4) composite in

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    Mounted

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    The front as a whole

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    Filing some aluminium

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    Overheadview

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    Re-routing control-switches from the h264-PCB

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    Pretty small powersupply huh?

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    Isolating a powersupply with hot melt

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    Mode, rec, power & usb - done

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    Solderingtime!

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    Re-routing the status-LEDs

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    The small LED-panel

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    Switch-solder

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    Sound inputs soldered and bridged

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    It's getting crowded

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    As I said...

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    First test, everything worked like a charm :rock:

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    V1 + A1/A2 in highest quality (sm - med - hi)

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    Straight to USB, ready for FTP-transfer.
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    Comments? :dremel:

    Over and out // Kalle "Hexolutions"
     

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