Modding Ringo's tool modding and tool scratch build

Discussion in 'Modding' started by ringo, 21 Jul 2009.

  1. ringo

    ringo What's a Dremel?

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    The first part, who I want to present is my self made mounting plate for my rotary table.
    I start with a rectangular steel plate.
    [​IMG]
    First I had to cut off the edges, because the milling needs more time than the cutting. I cut this with a angle grinder, the abrasive wheel has a diameter of 230mm. This was a realy hot work :dremel:
    This pictures shows the angle grinder, who I use.
    [​IMG]
    The next one shows the plate after the cutting.
    [​IMG]
    and the abrasive wheel after the cutting, it becomes a little bit smaller than before.:D
    [​IMG]
    The bigger part of the machining was to turn it and to mill it.
    First I drilled some holes in the plate to mount it on the lathe and the rotary table.
    [​IMG]
    Then I turned one surface to get it smooth.
    [​IMG]
    That was realy hard to turn it, the steel turnings become a nice blue shining.
    Than i drilled the drill for the centering bold of the rotary table.
    [​IMG]

    I need a few houres to mill the plate, the next few pictures will show it.
    [​IMG]
    [​IMG]
    [​IMG]


    The final picture shows the mounting plate in use.
    [​IMG]
     
  2. THP Dan

    THP Dan What's a Dremel?

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    Nice work
    What size was your rotary table before the plate?
     
  3. ModMinded

    ModMinded Are you throwing that away?

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    Yes, what he said! :thumb: (Welcome to Bittech THP Dan!)

    This is very cool! What did you use to lubricate the bits and stock during milling?

    I want more pictures! ;) Are the hold downs on the table made by you as well?
     
  4. ringo

    ringo What's a Dremel?

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    Thanks,

    the diameter of the mounting plate is 198mm and the rotary table has a diameter of 150mm. I want to make a bigger one, I hope to get a round pice of stell with a diameter of 300 up to 340mm.

    I used different lubrication during the processing. First I used old oil from a sewing machine, than I tried rapesse oil for the lubrivation, because that is much cheaper than the other oil. And I used a special drill oil for the center hole. At the moment I make some test with the rapessed oil, because I don't want that the machine get some corrosion. Some of teh chips get corroded until now.

    The down holder aren't build by myself, I bought it with the milling machine. Perhaps in the future I will build some special but not yet.

    This are all pictures who I made from this plate. The next part, which I build, I can make more pictures.
     
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  5. ModMinded

    ModMinded Are you throwing that away?

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    Cool! Thanks for the answer, and very nice work!
    +rep
     

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