Disaster [s]broke[/s] fixed my headphones

Discussion in 'Modding' started by notatoad, 30 Mar 2009.

  1. notatoad

    notatoad pretty fing wonderful

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    i stepped on my porta-pros this afternoon and snapped the hinge the earpiece swivels on. any thoughts on how i'd go about fixing this?
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    Last edited: 28 Apr 2009
  2. Moriquendi

    Moriquendi Bit Tech Biker

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    Many of the more pricey headphone brands do spare parts, might be worth emailing them and asking.

    Can you remove the pin bit? if you can you might be able to stick it back on with epoxy and strengthen it by drilling through it and putting a pin in.

    I stepped on my 'phones once too, I was no amused.

    Moriquendi
     
  3. Xtrafresh

    Xtrafresh It never hurts to help

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    maybe leave them littering about on the desk instead of on the floor? Or are you all walking around on your desk? :eyebrow:
     
  4. Moriquendi

    Moriquendi Bit Tech Biker

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    At the time desk and floor were one and the same.

    Moriquendi
     
  5. aevitas

    aevitas What's a Dremel?

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    xD

    For the OP, I'd try and follow Moriquendi's advice. But if it's broken on a point where it'll be hard to fix, I doubt you'll get it back to how it was (strength-wise).

    I personally own Steelseries Siberia's and I got a small hinge where I hang them on so I won't ever step on them.
     
  6. Burnout21

    Burnout21 Is the daddy!

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    It is possible to repair the broke plastic.

    You will need:
    • Devcon High Strength 5 Minute Epoxy Glue or ZAP Z-Poxy, there the best and strongest epoxies i have ever used, plus they dry in minutes.

    • small drill, 1 or 2mm drill bit
    • Paper clip

    • Wire cutters, and tools to disassemble the headphones.

    • Super glue aswell


    Because from what i understand there is a plastic stud that has snapped, which allowed for rotation.

    remove the stud, and bond it in place with super glue so it aligns up perfect as if nothing ever happened.

    Now the fiddly bit, because the break is now weak, i now ask you to drill a hole down the centre of the stud into the other part, deep enough to fit a straighten paper clip into each side.

    if you can get the paper clip to bridge both parts with a depth of 5mm each side of the break, then you'll be laughing.

    mix up the epoxy, coat the paper clip and force into the new hole, wipe any excess off, and once cured for an hour trim the paper clip down so its flush with the plastic and then reassemble.
     
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  7. Moriquendi

    Moriquendi Bit Tech Biker

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    That's what I was getting at but your explanation is much better than mine.

    Moriquendi
     
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  8. Burnout21

    Burnout21 Is the daddy!

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    I only read the first post, then i saw what you wrote. lol!
     
  9. notatoad

    notatoad pretty fing wonderful

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    yeah, i misunderstood what you were saying the first time around and dismissed it as impossible, but i think this should work. thanks for the help guys, i'll give it a try.

    +rep for burnout, morquendi i can't rep you because apparently i already have somewhere else in the last couple days.
     
  10. Volund

    Volund Am I supposed to care?

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    gah, burnout got here before me :p

    I did the same thing he suggested with an old pair a long time ago, they still work great
     
  11. Burnout21

    Burnout21 Is the daddy!

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    Any update on the repair?
     
  12. notatoad

    notatoad pretty fing wonderful

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    i'm in the middle of term papers right now, probably won't get around to trying anything until the end of next week. i'll let you know how it goes though.
     
  13. Burnout21

    Burnout21 Is the daddy!

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    any good news on the repair?
     
  14. notatoad

    notatoad pretty fing wonderful

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    alright, finally got around to fixing these things. the paperclip/epoxy thing didn't really work, there wasn't enough material there to get a good hold. so i took a hotknife to things and put the sound-producing part into a pair of nice comfy sennheisers that had stopped making sound. here's some pics:
    [​IMG]
    and the senns were closed phones, so i took a drill and opened them.
    [​IMG]

    i tested them a bit, they sound pretty decent, but the epoxy hasn't cured yet so i didn't want to play too much on them and i can't put the pads on yet.

    while i've got the camera out: i painted my fileserver bloo. though the flash make it look like a bit of a lighter bloo than it actually is.
    [​IMG]
     
    Last edited: 28 Apr 2009
  15. 500mph

    500mph The Right man in the Wrong place

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    Interesting color combination for a 300. Looks good though.

    Interesting way to fix those headphones too. I hope it turns out decent sounding.
     
  16. Burnout21

    Burnout21 Is the daddy!

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    Thats a nice paint job! Did you do it or get it done locally?
     
  17. notatoad

    notatoad pretty fing wonderful

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    no, i did it myself. it's not really as nice as it looks in that picture, the bezel especially has a lot of imperfections.

    now i've had a while to test out the headphones properly i can say that i'm pretty happy with the repair job, but the sound quality is not quite as good as they were before. it's somewhat muddled, i think i might have to drill a few more holes, the pads are too restrictive.
     

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