Modding Which hole saw for 120mm and 140mm fans?

Discussion in 'Modding' started by Yaka, 5 Apr 2016.

  1. Yaka

    Yaka Modder

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  2. Krazeh

    Krazeh Minimodder

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    I'm not sure of the exact sizes you'd need, but surely they should be no big than the diameter of the fan?
     
  3. LennyRhys

    LennyRhys Oink!

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    You are not correct, no :D Fans are 120mm or 140mm square, so it's impossible for the diameter of the aperture to be more than that.

    I've just been measuring fans using my calipers and I get ⌀135mm for 140mm fans and approx ⌀115mm for 120mm fans. The actual impellers will be smaller still, probably closer to 130mm and 110mm. :thumb:
     
  4. Yaka

    Yaka Modder

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    Doh, dunno how i made that mistake not been thinking right. So glad i posted just to make sure.

    Thanks guys saved me some time tonite
     
  5. smaugy

    smaugy What's a Dremel?

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    This might perhaps be a bit late, but for very neat holes consider a Malco HC1. An example one on Ebay USA is item# 111880507270.
     
  6. Yaka

    Yaka Modder

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    Thanks for the tip. Think i might go ahead and order one. But i need the hole saws for cutting fan holes into timber. My current project is building an AV bench to replace the crap ikea one we have
     
  7. Convert

    Convert What's a Dremel?

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    You probably already bought the hole saws but for people wondering in the future, I've found that 114mm (4 1/2 inch) hole saws are a safe bet for 120mm fans. Here in the states it's much easier to find a 4 1/2 inch hole saw for obvious reasons. It allows some slop, especially if you are using a hand drill as it will make a larger hole. You could go larger if you are installing C channel molding around the hole. I've not cut any 140mm holes but was just thinking this weekend I should buy an appropriate hole saw for it as I will likely need one soon. Doing some research it seems this size is rare but Amico sells a 135mm hole saw (as Lenny states) that would work.

    Or you can always just do it the old fashioned away if you don't mind some extra elbow grease to clean up the cut.
     

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