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Case Mod - In Progress Project Bad Apple - My G5 Casemod

Discussion in 'Project Logs' started by MrBean, 1 Oct 2006.

  1. MrBean

    MrBean Minimodder

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    Cut by hand, mostly dremel or jigsaw, and then file to clean up the cuts...

    Thanx for the comments guys :)
     
  2. Cyprio

    Cyprio G5 Supermodder

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    Where are those pics you promised us? :D
     
  3. Darkened

    Darkened Minimodder

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    Dang, that's a lot of filing to get the cuts that straight :thumb:

    I think you should definitely invest in a tablesaw and an alloy blade for that, would save some time when you do the cuts.

    I'd have to say that after hearing this, I appreciate your fabrication skills even more if possible.

    Janne
     
  4. MrBean

    MrBean Minimodder

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    Thanx for the comments, Guys - appreciated :)

    a Small update - been very busy at work, travelling abroad, but, getting something done at least :)

    As mentioned earlier, I am using a standard ATX PSU in this case, it will be my PC Power&Cooling 1KW Quad unit. It will be relocated to the top of the case, where the harddrives were positioned, which have since found a new home in the bottom of the case.

    Making a cutout in the top to allow the psu fan to breathe, left me with this - quite fugly, and not in sync with my end goal - take note the following few shots are with the case upside down......

    [​IMG]

    After a few careful measurements, some cutting, and filing, I re-used one of my 1st bottom plates, which is now in a new role as a psu cover plate:

    [​IMG]

    Once mounted, it looks like this:

    [​IMG]

    nice and cosy fit all around:

    [​IMG]

    Another one:

    [​IMG]

    and a last one:

    [​IMG]

    Now, one of my original goals were to re-use the original Apple G5 AirBaffle, so I need to fit it's latch again....in the original position....

    After some careful measurements, and marking it out on the psu cover plate, it will go here:


    [​IMG]

    And then onto some drilling, jig-sawing, and careful filing.....this is the end result.....

    [​IMG]

    And here we have the psu cover plate located over the latch, perfect fit!

    [​IMG]

    And the next 2 shots of the AirBaffle in position, and locked:

    [​IMG]

    [​IMG]

    Much better, plan is coming together nicely.

    Now, of course I will have to make some breathing holes for the PSU intake fan again, so I am considering using 1 of these for the top cover plate, underneath the PSU:

    [​IMG]

    and a close-up shot:

    [​IMG]

    This should go nicely with my idea of having 2 similar ones above the harddrives mounted underneath the floorplate, to allow breathing/airflow over them.

    Let me know what you think so far.

    Next up is the mounting brackets of the 2 seperate radiators. Will keep you posted.

    Br,
    Beanie.
     
    Last edited: 23 Feb 2007
  5. Bbq.of.DooM

    Bbq.of.DooM Custom User Title

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    Very nice work. Just wondering, do you have any alu sidepanel left for use? :p
     
  6. MrBean

    MrBean Minimodder

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    Nope :)

    Not much, some small pieces to finish this mod off......I think I went through 3 or 4 Lian-Li PC71 panels :(

    Duplication caused me to use so much....lol
     
  7. Evenge

    Evenge Minimodder

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    Great work! Looks very clean and nice! :thumb:
     
  8. Jeremiah

    Jeremiah What's a Dremel?

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    This is an amazing log, so much attention to detail. Well done.
     
  9. Duste

    Duste Sierra my delta, bravo!

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    Good to see some progress man! Looking VERY nice! :D
     
  10. MrBean

    MrBean Minimodder

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    Thanx Guys :) Appreciated!
     
  11. guysy1110

    guysy1110 What's a Dremel?

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    looks very nice. great progress
     
  12. itsjustacompaq

    itsjustacompaq Minimodder

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    i am utterly amazed by the quality of your work. the cuts are just perfect!
     
  13. mmcdon15

    mmcdon15 What's a Dremel?

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    that is a very clean mod, i like it!
     
  14. rowin4kicks

    rowin4kicks a man walked into a bar ...

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    dude one this is finished it is gonna look tasty, i bet people aren't gonna be able to tell the difference!
    well apart from looking at the back of course lol
    good luck
     
  15. MrBean

    MrBean Minimodder

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    Thanx for the feedback, and the input, gents, appreciated :)

    Will do some work this afternoon/tomorrow on fitting the rads, hope I have enough alu-plate left :(

    Will keep you posted....
     
  16. modsquad

    modsquad Grease Monkey Undergraduate..

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    The Bean has returned...
    !!
     
  17. Darkened

    Darkened Minimodder

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    Amen! :hehe:

    Again, you have great patience with your fileset, those pieces go together amazingly well :thumb:

    Hoping to see more of this soon.

    Janne
     
  18. Fr4nk

    Fr4nk Tyrannosaurus Alan !

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    Superb ! looks sweet dude :thumb:

    Subscribed.
     
  19. Fatherless One

    Fatherless One What's a Dremel?

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    Yep, bloody brilliand work as usual. Hey Mr Bean, did you receive my e-mail re pin-outs?

    Alan.
     
  20. MrBean

    MrBean Minimodder

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    Hey Alan,
    Erm...nope...we had some mailserver issues a while back, and I lost a few of my mails - actually read some emails through our lotus server at work, and lost about 20 or something.....

    Can you resend to me, please?

    Would be appreciated :)
     

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