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Modding Is it a bad idea to cut acrylic with a dremel?

Discussion in 'Modding' started by N/A, 29 Oct 2005.

  1. N/A

    N/A What's a Dremel?

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    I'm just wondering if it is not a good idea to cut acrylic with a dremel.

    Is some problem with frictional heat melting the plastic?

    Is there some sort of bit that can advoid that?

    Thanks
     
  2. Stormtrooper

    Stormtrooper Shh...

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    It all depends on how fast you will be cutting the plastic. A high speed will most likely melt acrylic.
     
  3. N/A

    N/A What's a Dremel?

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    So if I use low speed then it'll be okay?
     
  4. DickH

    DickH What's a Dremel?

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    too slow and you will be wasting time, too fast and it will melt. You can run it on medium and do small sections at a time (to let it cool down) but if you are doing straight cuts, I recoment scoring it and just breaking the acrylic on the line. If you score it deep and break it, you will get a nice straight cut and you wouldnt have to worry about it melting.
     
  5. Navig

    Navig What's a Dremel?

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    I've found dremels are really only useful for cutting in one situation: small rectangular holes (ie holes too small for a jigsaw and too rectangular for a drill/holesaw).

    If you want to cut a straight length of acrylic, you can score and cut like above--I'd brace the scored edge with a block of metal or wood, or sometimes the brake will arc away from the score.

    My preferred method for cutting plastic is with a jigsaw (>21 tpi blade) and a clamped straightedge or if you are practiced, a good eye and a steady hand.

    navig
     
  6. mattthegamer463

    mattthegamer463 What's a Dremel?

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    ive used a dremel for cutting acryllic before. only use it for small details, ive only used mine when cutting acryllic for a mouse window. dont use a dremel for cutting case window pieces. i use a jigsaw with a fine metal blade or you can score it and break it like dickh said. thats probably the best. so only use a dremel for tight curves or small complicated parts.
     
  7. Kobalt

    Kobalt What's a Dremel?

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    I used the attachment router like with the bit like a flat drill to cut 8 mm plexi and at mid/high speed it went like it was wood with chips flying all over, no melting :dremel:

    Edit: that's the one :D (but diffrent bit, this one is for ceramic tiles)

    [​IMG]
     
  8. offroadracer789

    offroadracer789 What's a Dremel?

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    i use a jig saw for long cuts, a dremel for smaller ones, then my scroll saw for small details.

    I would buy some scrap acrylic and just mess around with it. Try using the different tools on it to see what suits your style the most. I use the fiber reinforced disks since they last a while.

    ALWAYS wear eye protection, especially with plastics and metals. I had a piece of plastic barely miss my eye once. The plastic can get really hot when ur cutting it and will sometimes hit you. I cant emphasize this enough.
     
  9. silent_project

    silent_project What's a Dremel?

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    For large stuff a circular saw works just great
     
  10. offroadracer789

    offroadracer789 What's a Dremel?

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    What kind of blade can u use to cut plastic with circular saws?

    I have heard of people using them, but i didn't know what blade to use. CAn i use a standard woodworking blade?
     

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