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My Animatronic Mod Project

Discussion in 'Project Logs' started by willettfx, 27 May 2006.

  1. thedragon7786

    thedragon7786 What's a Dremel?

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    Hey great work!!! looking foward to the finished project.
     
  2. willettfx

    willettfx What's a Dremel?

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    Well,Last weekend I ran foam and failed! But not upset.I learn from my mistake.Running foam rubber is very tricky
    I just Love the feel of it

    I started SAT 1:30 pm
    Large Bowl foam Batch 2.5
    375 grams HIGH SOLIDS FOAM BASE
    75 grams MICRO-CELLULAR FOAMING AGENT™ 450 grams
    37 grams RAPID CURE™ CURING AGENT 487 grams
    In a separate cup weight out
    35 grams of GELLING AGENT
    2 grams ammonia
    Click here to watch mixing-foam
    ROOM SCHEDULE (70-74° F) (43%)15-1/2 minutes Total Time
    Start 15:30
    1. (mixing) Start at lowest speed to mix ingredients, slowly (over the course of 1 minute) increase to speed 12
    AT 14:30
    2. (whipping) FROTH at speed 12 for 5 minutes
    At 9:30
    3.(medium refine) speed 4 for 4 minutes
    At 5:30
    4.(ultra-refining) speed 2 for 4 minutes adding 2 grams ammonia
    At 1:30
    5. Add GELLING AGENT, 15sec. then color 15sec
    At 1:00
    6. Turn bowl backwards by hand to mix gel for 30 sec , then
    Let mixer run until 15-1/2 minutes have elapsed. OFF
    Quick ,I poured into the mold , Put the die mold in place .
    Foam gelled in 20 sec.
    Cooked 11 hours at 125 deg.
    2in.around the edge of the mask Did not cure.Because that is the closest to the walls of the oven.
    Some bubbles,I think because it started to gel some as it pour into mold.
    [​IMG]

    [​IMG]
    Click here to watch foamtest

    [​IMG]
    The oven 8 , 8"x8"x8" cinder blocks
    1 ,2x8" 8'
    6, 2'x 2'x1" plywood
    1 floor vent
    4 door hinges
    1 ,50'x 2'foil insulation
    1 computer fan
    1 single burner
    1, 18"x18" 3/8 expanded medal

    1.The room should have been colder,Or added more ammonia
    2. Bigger oven ,I used 2'x2' plywood,Should used 3'x3'
    3. Use flow enhaner
    4.Foam Batch 2.0 ,not 2.5
    5.Flow Enhancer
    6 CHANGE FOAM MIX SCHEDULE

    Now building a bigger oven 3'x3'x3'
    Thanks
    Gary
     
  3. misterkholl

    misterkholl modMode:on

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    holy....

    WOW!!! JUST WOW!! :jawdrop: it's really awesome!! I loved, thanks to share it!
     
  4. scifi3018

    scifi3018 Minimodder

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    wow, that looks awesome, i cant wait to see the next version of the face from the bigger oven.
     
  5. greywolf

    greywolf What's a Dremel?

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    Very cool project. Awesome skills.
     
  6. keir

    keir S p i t F i r e

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    awsome, keep up the good work :thumb:
     
  7. Al Terego

    Al Terego What's a Dremel?

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    Nice..can't wait to see the end reulst..
     
  8. willettfx

    willettfx What's a Dremel?

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    Thanks Guys
    Well,Here is the BIGGER OVEN.
    [​IMG]
    [​IMG]

    [​IMG]

    [​IMG]
    Gary
     
  9. scifi3018

    scifi3018 Minimodder

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    Should i be scared that its big enough to cook a human.. or scared that you showed us that...

    Anyways, looking forward to the new head. Hope no bubbles appear this time.
     
  10. FrODO_bAGINAS

    FrODO_bAGINAS What's a Dremel?

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    2 words:
    Beau Tiful :D
     
  11. willettfx

    willettfx What's a Dremel?

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    Thanks Guys
    Well,Im running foam today.
    [​IMG]
    http://www.monstermakers.com/foam.html
    337 gms. base
    67 grams foaming agent
    33 grams curing agent
    15 flow enhancer
    24 grams gelling agent
    4 grams ammonia

    73 degrees 40%

    1. Speed #1 - 1 minute (to blend all components)
    2. Speed #10 - 3 minutes : blend all
    3. Speed #3 - 4 minutes : refine
    4. Speed #1 - 30 seconds :refine
    5. Speed #1 - 30 seconds : ADD GELLING AGENT
    6. Speed #1 - 30 seconds : Backturn the bowl

    gelled 14 mins

    Later
    gary
     
  12. willettfx

    willettfx What's a Dremel?

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    [​IMG]
    It came great, It was short in 1 place near the top right vent ,This spot would be cover with hair anyway. 4or 5 little bubbles ,But no away like the 1st one.The whole thing cure ,11hours and the 10th turn on the heat up to 140 ,So 10 hours at 126 to 129.
    I think I will keep the batch size and make sure I scrape the bowl clean,Or injected it.
    The oven worked Great. Oven cost $150.00 to make.
    So, Now what ,I will get all of the mechs done and set eyes place.The eyes are in place but not just right. A couple mm forward or back.And then measure lip springs.
    So ,Getting the whole skull thing working and talking ,ears casted too. And run another skin.
    I love MonsterMakers Foam.
    Click here to watch newfoam62506

    Thanks
    Gary
     
  13. user0001

    user0001 What's a Dremel?

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    What he said! :jawdrop:
     
  14. HighWire

    HighWire What's a Dremel?

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    ²nd :jawdrop:
     
  15. berond

    berond What's a Dremel?

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    This is some amazing Artwork! I am looking forward to seeing this completed.
     
  16. Kobalt

    Kobalt What's a Dremel?

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    Didn't read any of the post, sorry i was too eager to see pics loll (i'll go back)
    This thing's face reminds me of the morlock in the new movie time machine, did you get the idea from there?
    Great work btw, you should work at Lucas film or for that other bearded guy lolll.
    Simply amazing!!
     
  17. willettfx

    willettfx What's a Dremel?

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    I changed the bite ,In order to lower the foam lips before I had lip spring.Raising the teeth up and back some.
    [​IMG]
    [​IMG]
    Click here to watch newbite
    thanks
    gary
     
  18. CursedBlad3

    CursedBlad3 What's a Dremel?

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    Ohmy god... absoloutely amazing!!... and thats onyl the old none moving version im talking about

    This is just... well.... :jawdrop:
     
  19. Samurai75007

    Samurai75007 What's a Dremel?

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    sweet start.
     
  20. sui_winbolo

    sui_winbolo Giraffe_City

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    Holy ****....

    Great work, this worklog is amazing.
     

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