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Case Mod - In Progress Project: SILEO 500 HTPC

Discussion in 'Project Logs' started by almamater, 2 Oct 2009.

  1. almamater

    almamater What's a Dremel?

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    Sorry for my English (Google help me)

    Hello, as I have no where to spend money and to spend time (both lies :D ) Decided to start this project ...

    Objective: Turn a box into a kind of HTPC to put beside the TV, providing all the services of a HTPC and something else.

    I know that there are already HTPCs ready to use (Mini ATX, etc.). But honestly the look and size does not bother me and is not a strong point.

    Case: Cooler Master Silent Case SILEO 500

    Brief Description of Changes: Well, the box will take on the front:
    • an LCD Drive Bay of iMon
    • a 20x4 LCD connected via USB to pass system information
    • a 16x2 LCD connected via USB to pass custom informations

    Add a bar of LEDs (12) VU Meter style that captures the sound abiente through micro and makes the LEDs light up as the frequency (Like This, I was thinking about putting in the bay 3.5 "covered with acrylic ..)

    On Case side .. (I chose this Case because have a lateral "clean") I put a 250mm Fan, and i will lose the objective of protecting existing acoustic .. yes a little but there will be no problem ...

    At the top will also lead a Fan 120mm ..

    All fans will be controlled automatically by 2 temperature sensors that make them working more or less depending on the detected heat, here's the table:
    [​IMG]
    Will provide voltage depending on the temperature sensors

    I will put LEDs and buttons to indicate and control the states of LCDs Fans .. .. etc..
     
    Last edited: 2 Oct 2009
  2. almamater

    almamater What's a Dremel?

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    Some things that i prepared:

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    My Tools:
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    Done the hole of 250mm in Side:
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    Time to cut 120mm from the top:
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    Results:
    [​IMG]

    Time to put the crimps:
    [​IMG]

    I set the side fan just to see how it is, because it will take a grill between the plate and fan:
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    Inside view:
    [​IMG]

    I connect the fan at 100% and there is a lot of wind inside the box. You can see here the VÍDEO
     
  3. almamater

    almamater What's a Dremel?

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    I cut and stuck a front bay to put an LCD and its LEDs (like the microphone for LEDBar):
    [​IMG]
    [​IMG]

    Invention to put all the buttons that I need on / off fans, LEDs, cold cathodes, etc. ... cut a bit of acrylic and will stay with the stand offs behind the Case ...
    [​IMG]
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    The Top is ready ..
    [​IMG]
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    50/50cm acrylic, will be to put on the side.. let's see how it is..
    [​IMG]

    The cold cathodes ...
    [​IMG]
     
  4. almamater

    almamater What's a Dremel?

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    I cut the side lacked to put the acrylic behind:
    [​IMG]
    [​IMG]
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    The perforated plate to put in front of the 250mm Fan:
    [​IMG]
    The plate is very thick but is not impossible:
    [​IMG]
    here already sanded and painted with primer:
    [​IMG]
    [​IMG]

    Cover with LCD 16x2 plus 3 LEDs and a microphone (for LEDBar):
    [​IMG]

    The front cover with small acrylic for the LEDBar:
    [​IMG]

    The pcb I am doing to add all the connections of my electric circuits..
    [​IMG]
     
  5. almamater

    almamater What's a Dremel?

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    Tchan Ran... the iMon arrived to my hands (with some difficult):
    [​IMG]
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    Done the perforated plate:
    [​IMG]
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    Lot of wires to get ...:
    [​IMG]

    After storage:
    [​IMG]

    Digital thermometer to measure temperature:
    [​IMG]
    I made this hole in the other side to fit the thermometer
    [​IMG]

    Screws to the box:
    [​IMG]

    Panel with Buttons finished:
    [​IMG]

    Platform to handle the LedBar:
    [​IMG]

    start to engraving in the acrylic:
    [​IMG]

    Result:
    [​IMG]
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    [​IMG]
     
  6. coolamasta

    coolamasta Folding@Home CC Captain 2010/11/12

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    Interesting project bud, coming along well but thats a LOT of switches, what will they all be doing?!
     
  7. almamater

    almamater What's a Dremel?

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    :)

    Yes, lot of them.. the purpose it is for turn On or OFF every Fans..Leds..etc. immediately

    General explanation:

    [​IMG]
     
  8. almamater

    almamater What's a Dremel?

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    Hi again, I mounted a AMD2600+ just to see how it is ..:

    [​IMG]
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    This here is a light sensor... I put two blue LEDs at the bottom of the case and
    only light when it is dark (and when the button is ON):
    [​IMG]

    They are 2 LEDs below the box .. but here you just can see one:
    [​IMG]
     
    Last edited: 8 Oct 2009
  9. St3ph

    St3ph What's a Dremel?

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    That's what I call control :D

    Nice work ;)
     
  10. BlackWhizz

    BlackWhizz What's a Dremel?

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    Whowawuwa, thats a lot of wiring :p

    You're doing great, i watch.
     
  11. JaccoW

    JaccoW Overspender on keyboards

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    The whole point of the sileo is that it is closed and very silent, but besides that it is a nice looking case.

    It looks interesting. I am going to keep watching this one.
     
  12. almamater

    almamater What's a Dremel?

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    Hardware..

    Asus M4A78-HTPC AMD 780G SKAM2/AM3
    AMD PHENOM II X4 955 BE Quad-Core 64Bits 8MB BOX SKAM3
    G.Skill DDR2 2x2GB PC8500 CAS5 PK
    OCZ ModXStream Pro Power 600W


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    Samsung F3 1TB + Keyboard (Logitech DiNovo)

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    I change de CPU Cooler: Noctua NH-C12P + Artic Silver MX-3:
    [​IMG]
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    SAMPLE VIDEO
     
  13. almamater

    almamater What's a Dremel?

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