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Scratch Build – Complete ⭐ Lonherz Kernel 2.0

Discussion in 'Project Logs' started by Lonherz, 20 Jul 2018.

  1. Lonherz

    Lonherz Minimodder

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    Extensions to the USB, ethernet and audio ports


    At this point I extended some PC ports.

    Ethernet:

    [​IMG] [​IMG]


    USB (I used a 4 port hub):

    [​IMG] [​IMG]


    And 2 audio ports: one of them is always on, while the other is controlled by the mute button (one of the touch sensors):

    [​IMG] [​IMG] [​IMG]
     
    Last edited: 3 Sep 2018
  2. Lonherz

    Lonherz Minimodder

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    Mounting the fans


    The two fans (speed controlled by one of the touch sensors) are placed over the projector, to generate a flow from the motherboard zone to the left tower:

    To mount each of them I used a steel bar and a bolt, to hang them on two roof joints:

    [​IMG] [​IMG]


    The hanging system:

    [​IMG] [​IMG] [​IMG] [​IMG]


    The fans were too big, so I had to cut one of the corners to fit them in place:

    [​IMG]


    And finally these are the fans mounted:

    [​IMG]
     
  3. Lonherz

    Lonherz Minimodder

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    Photos of the assembled computer


    Now I can finally put the case outside for some photos:

    [​IMG] [​IMG] [​IMG] [​IMG]


    but there's one thing missing: a transparent "Lonherz Kernel" sticker:
    [Note from the future: I didn't like that sticker, so I removed it after a while]

    [​IMG] [​IMG] [​IMG] [​IMG]




    AND NOW A LOT OF PICS OF THE ASSEMBLED COMPUTER! :grin:


    Powered off, without flash:

    [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG]


    Powered off, with flash:

    [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG]



    And powered on at the twilight:

    [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG]
     
    Last edited: 3 Sep 2018
  4. Lonherz

    Lonherz Minimodder

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    Painting and mounting the case feet


    I realized that I forgot one thing: the case feet!


    I previously cut and painted in grey 8 wood discs:

    [​IMG] [​IMG] [​IMG]


    To make a "metal" effect, I sprayed a little quantity of white paint. It was just the quantity to obtain little white dots on the grey background, so these drops seems like light reflections, as in a raw metal surface.
    This is the effect:

    [​IMG]



    This is the sequence:

    First the grey backround:

    [​IMG]


    Then the quick pass with white spray, to form the little white dots:

    [​IMG] [​IMG]


    I glue the felt pads:

    [​IMG] [​IMG]


    And this is the result:

    [​IMG] [​IMG]
     
    Last edited: 13 Sep 2018
  5. Lonherz

    Lonherz Minimodder

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    Photos in the dark with projected secondary monitor


    Some pics in the dark, with the projector turned on, showing the secondary monitor:

    [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG]
     
  6. Lonherz

    Lonherz Minimodder

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    Mounting 4 other cold cathode lights


    I thought that the case was not enough enlighted, so I added 4 other cold cathodes: two white and two purple.

    I have made the purple lights by myself, using white lights and a film of purple chromatic filter:

    [​IMG] [​IMG] [​IMG] [​IMG]




    First I moved another blue neon on the upper part of circuit encasing (so it is enlighted by 2 neons):

    [​IMG] [​IMG] [​IMG]


    Then I put the 6 blue led structure to better light the proximity sensor engraving:

    [​IMG] [​IMG] [​IMG] [​IMG]




    Here I complete the wiring of the two couples of neons:

    [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG]




    And here I put the purple neons under the PSU cover:

    [​IMG] [​IMG] [​IMG]




    The white neons must light the motherboard:

    [​IMG] [​IMG]



    One of them lights the motherboard from below:

    [​IMG]


    The other one is hidden behind the big PSU-motherboard cable, so it lights the upper part of the motherboard and the "acid green" transparent plastic wire that spires around the cable's tube:

    [​IMG] [​IMG]


    This is the effect on the cable's tube:

    [​IMG]






    And now some overview pics with the new lights:

    [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG]
     
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  7. _Prometheus_

    _Prometheus_ Minimodder

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    It is just a cyberpunk!!! :dremel::rock::rock::rock::rock::rock:
     
  8. Lonherz

    Lonherz Minimodder

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    :grin:

    talking about cyberpunk... in the next update there will be a handmade mechanically moved component :grin: :grin: :grin:
     
  9. Lonherz

    Lonherz Minimodder

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    Making a projection panel in polycarbonate


    After few months, I replaced the ugly plastic bag that I used as a projection panel, with a polycarbonate 2mm panel that I sanded with sandpaper.

    [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG]



    Then I made a sanded polycarbonate cover to hide the feedback LEDs:

    [​IMG] [​IMG] [​IMG]
     
  10. Lonherz

    Lonherz Minimodder

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    and now, the mechanically moved thing that I said before... :grin:

    Making the “prankster bit”


    I added a thing to the case that I wanted to do from the beginning of the project! :grin:

    The device I wanted to make was a handmade mechanically moved object, that represented the final weapon of Tron 2.0: the "Prankster Bit".

    This weapon can be seen in this short video, and it is basically a purple glowing cylinder with some animated dark fins flying all around:

     
  11. Lonherz

    Lonherz Minimodder

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    First I needed a slow electric motor to move a bicycle brake cable back and forth: I made it using a motor and some gears from my Lego technic stack:

    [​IMG]



    Then I cut some thin strips of polycarbonate:

    [​IMG] [​IMG]


    Then I took a bicycle brake cable, I removed the black plastic sheat, and I inserted it with an electric cable in a transparent rubber tube (so the appearance of this cable is similar to the structural joints).

    [​IMG] [​IMG]



    I glued with epoxy one of the brake cable's ends to two Lego pieces:

    [​IMG] [​IMG] [​IMG]
     
    Last edited: 13 Sep 2018
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  12. Lonherz

    Lonherz Minimodder

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    At this point, I started to work on the actual "Prankster bit":

    For the glowing cylinder I used this plastic graduated cylinder:

    [​IMG]


    I sanded it to make it translucent, keeping some parts transparent:

    [​IMG] [​IMG] [​IMG]



    Then I cut the triangular fins from an aluminium bar:

    [​IMG] [​IMG]



    I made some holes all around the cylinder (a hole for each fin), then I polished the edges of the polycarbonate strips:

    [​IMG] [​IMG] [​IMG]




    I drilled a hole on the strips ends:

    [​IMG]



    Then I opened this holes, to obtain a sort of socket to join the strips to a central shaft:

    [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG]



    And then I assembled all the strips on the central shaft (a threaded steel bar) in the cylinder:

    [​IMG] [​IMG] [​IMG]




    Now, you can imagine that moving back and forth the central shaft, all the strips will be moved accordingly :grin:
     
    Last edited: 13 Sep 2018
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  13. Lonherz

    Lonherz Minimodder

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    At this point I joined the shaft to the brake cable, and a purple cold cathode light to the electric cable:

    [​IMG] [​IMG] [​IMG] [​IMG] [​IMG]



    Then I polished and glued the aluminium fins to the polycarbonate strips:

    [​IMG] [​IMG] [​IMG] [​IMG] [​IMG] [​IMG]




    And finally two pics of the assembled and lighted "prankster bit", mounted in the case :grin: :

    [​IMG] [​IMG]
     
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  14. Lonherz

    Lonherz Minimodder

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    VIDEO of the moving “prankster bit”

     
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  15. _Prometheus_

    _Prometheus_ Minimodder

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    It is the craziest project that I saw. Hardcore!!! Yeah-h-h-h-h :rock::rock::rock::rock::rock:
     
  16. kim

    kim hardware addict

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    :dremel: crazy, funny, original, completely out of the trands, :wallbash:, you are an alien:jawdrop:
     
  17. _Prometheus_

    _Prometheus_ Minimodder

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    I am a ogre. :eyebrow:
     
  18. kim

    kim hardware addict

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    you might be :naughty:, seems we share the same passion too :grin:, 'hope to have a chance to see some ogre's modding one day, it should be epic :rock:
     
  19. _Prometheus_

    _Prometheus_ Minimodder

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    I save rage so far... Yet not time. :dremel:
     
  20. Lonherz

    Lonherz Minimodder

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    Thank you both!!! :grin: :grin: :grin:

    During the work I have changed a lot of ideas, but one thing I wanted from the beginning was that my mod had to be absurd and unconventional at any cost... :hehe:
     

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