1. This site uses cookies. By continuing to use this site, you are agreeing to our use of cookies. Learn More.

Case Mod - In Progress Rosewill Blackhawk Ultra Window Mod

Discussion in 'Project Logs' started by de.das.dude, 14 Aug 2013.

  1. de.das.dude

    de.das.dude What's a Dremel?

    Joined:
    9 Aug 2013
    Posts:
    32
    Likes Received:
    0
    Hello all! I am a modder based in India.. this is the first paid gig that i got, hope you enjoy the log as much as i enjoyed the work!



    To do: Cut out stock side panel and make a window with 3 fans in it.



    3D
    [​IMG]


    this is not my case. my first paid job :D


    stock...
    [​IMG]



    1.5hr update

    removed mesh. was easy and tool free. just bend the tabs out, and push it out.
    [​IMG]

    then masked it up
    front
    [​IMG]

    back
    [​IMG]

    then drew out the outline to be cut.
    [​IMG]

    started cutting.



    first pass with the wheel
    [​IMG]

    after final pass, one side cut. three more and curves still left.
    [​IMG]

    first curve done, 3 more to go
    [​IMG]


    i could only do the big curves with the dremel, for the small curves i just cut it down across the curve and then filed my way down to perfect.
    [​IMG]


    this is what the screw looks like after painting. only did the head.
    [​IMG]

    edges cleaned and prepped for paint, and painted with high gloss enamel black,
    [​IMG]


    whole thing left to dry
    [​IMG]

    focus on the cut out, its right side up
    [​IMG]

    worked from 4pm till 11 non stop. im realllly tired time for some phood and a well deserved sleep!


    other intermidiate/extra pics
    imgur: the simple image sharer
    http://i.imgur.com/GXtJ4sp.jpg
    http://i.imgur.com/ms5ILWk.jpg
    http://i.imgur.com/QcTx1eU.jpg
    http://i.imgur.com/sdyo2ee.jpg


    took off the masking today morning, paint was okay, but the inner side had burrs and i wasnt satisfied with the top left corner, so i filed the whole thing again. and used a card to take off the burrs and paint edges. time for another lick of paint with a sponge.


    unmasked. edges dont look good
    [​IMG]

    Final finishing of the edges. defined the top left corner a bit better.
    after filing
    [​IMG]


    gave it a lick of paint with a sponge and wet rag. took an hr for this, i wanted it to be perfect.
    [​IMG]

    left it to dry, while i work on the acrylic.




    Jul 8, 2013
    marked off the acrylic
    [​IMG]
    [​IMG]

    cutting away
    [​IMG]


    cutting done and all filed and smoothed out.
    [​IMG]



    Jul 8, 2013,
    pre holes drilled with smaller bit
    [​IMG]


    holes enlarged.
    [​IMG]


    acrylic positioned with the sidepanel, and taped to transfer the bolt hole positions to the sidepanel
    [​IMG]


    holes drilled in steel sidepanel and finished off.
    before finishing
    [​IMG]

    after finishing
    [​IMG]


    time to mate the two together
    [​IMG]
    [​IMG]
    [​IMG]

    and it fits :)
    thats it for now.




    Jul 9, 2013, 02:31 AM
    its 2"30am here and just finished the final touches on the physical aspects. only paining and sizing the bolts is left. working since 4pm. my hands are sore :p but worth it

    rough cutting the fan holes
    [​IMG]

    rough finishing the holes with a file
    [​IMG]

    finished, and the sharp edges smoothed and rounded with 320p filepaper ruler thing.
    [​IMG]


    test fitting with the fan that'll be used
    [​IMG]

    unwrapping the protective film and putting it all together.
    [​IMG]
    very clear stuff
    [​IMG]

    went on a vacation after this :p

    When i returned!

    Finished the final touches on this mod

    first painted all the nuts and bolts black
    [​IMG]
    [​IMG]

    i used the oven to make them dry faster XD 10mins at 150C does the trick.


    put everything together, it fits and looks nice.
    [​IMG]

    glad i painted it black
    [​IMG]
    [​IMG]
    [​IMG]


    all taped up for transport. will add styrofoam boards to absorb some shocks on the acrylic. or ill just take a taxi to deliver it :s
    [​IMG]





    final pictures:-
    [​IMG]
    [​IMG]
    [​IMG]
    [​IMG]
    [​IMG]
    [​IMG]
    [​IMG]
    [​IMG]


    facebook page: www.facebook.com/kustompcmawds
     

Share This Page