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Ventmaster

Discussion in 'Project Logs' started by coolmiester, 28 Jul 2004.

  1. coolmiester

    coolmiester Coolermaster Legend

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    56k Beware

    OK I got my hands on a couple of mini BMW Z3 Bonnet Vents that are going to take pride of place in either side of my Wavemaster along with a blacked out window mod using some Perspex and Savage Black Limo Privacy Film to keep the whole side of the case looking shiny black and to finish the mod I’ll mount red or green (not decided yet) LED’s to cast light downwards out of the vents.

    Here’s the two BMW Z3 Bonnet Vents (mini as in 3 vent instead of 4)
    [​IMG]

    As the vents are designed to be functional and allow air to flow through just like on the BMW some pretty accurate cutting of the side panels is required so rather than rely on guess work I decided to do the job properly so first of all I needed to make a template out of cardboard.
    [​IMG]

    Basicaly just needed to draw around the vent........
    [​IMG]

    /....and from that line i could then measure in (same measurement taken from the vent) and draw a second inner line which could then be cut out the cardboard leaving a template.
    [​IMG]

    This cardboard template can now be used directly onto the side panel which will be the actual guide line used to cut the hole.
    [​IMG]

    After covering the entire panel with masking tape i just needed to temporarily (with tape) stick the template onto the side panel where i'd already decided the vents would end up.....
    [​IMG]

    /........and again mark the inner line.
    [​IMG]


    I thought this would be a good time to mark out the window also so after a few attempts came up with this rather odd shape but with a bit of luck should look better than just a square........i hope
    [​IMG]

    Moving right along to the jigsaw bit:)………


    After drilling a couple of large holes to get the jig-saw blade through I cut out the first vent hole
    [​IMG]


    And before carrying on offered the vent up in place just to make sure my prior marking out had been fairly accurate……..
    [​IMG]

    before moving onto the larger window hole.
    [​IMG]

    And with the vent in place the window opening starts to look a bit more than just an odd shape
    [​IMG]

    Anyway the cardboard template was reversed and another vent hole was cut out of the left side panel.
    [​IMG]

    So onward and upward it was now time to get sticky and just to add a bit pressure I was due to set off for the GP’s at Donnington on the Friday (this being late Thursday) and given that the rather snazzy double barrelled Araldite didn’t go off for at least 2 hours I needed to get both vents glued and clamped before I left.
    [​IMG]

    Adding glue to both surfaces and then clamping with a few G clamps off I went for a drunken w/end
    [​IMG]

    On my return on Monday I found most G clamps firmly stuck with excess glue that had seeped out but with a bit of gentle persuasion I managed to pry them off and a little light wet n dry was able to clean off the rest of the glue so they were now ready for some filler around the edge and the vent. I just used normal 2 part Loctite auto body filler for this……..bit messy but gud fun and you don’t get long to work with it especially in this mini heat wave we are having up here
    [​IMG]

    First one I had tried to be way to accurate which takes for ever and given you only get a couple of minutes max, I was much more liberal with the second as you can see
    [​IMG]

    After that had gone off came the laborious task of having to wet n dry (with water) starting at 400 grit to get the basic shape and finished up with 1200 grit to give a really smooth finish ready for priming and then painting
    [​IMG]


    Wet n drying the filler is a lengthy job but one that’s worth doing really well as preparation at this point is paramount if a good paint finish is to be achieved so after quite a lengthy process its now all smooth as a babies bum and as the panels don’t go to the paint shop till Friday I decided to make a start on the window…..

    After cutting the Plexi to size I got the roll of Savage Black Limo Privacy Film
    [​IMG]

    …..and basically followed the instructions which entailed spraying much soapy water onto both the Plexi and the film then sliding the film into place………..more soapy water and a squeegee over the top of the film to get out all the air like so…….
    [​IMG]

    Hopefully once the side panels come back painted and the window is fitted it will give the desired look which is to be totally black when the PC is off but when fired up the water cooling should show through………I hope

    I’ll keep you posted with more pictures just as soon as I have some!
     
  2. A13n0rma1

    A13n0rma1 Wannabe

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    Are there any plans for the vents to be functional on the PC as well?

    If so, how? They seem too oblong to fit a single fan but not yet big enough to fit 2 fans and be worth it.
     
  3. tm36usa

    tm36usa What's a Dremel?

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    Cool name! :thumb:

    Those vents look cool. CAnt wait to see what the final product is.
     
  4. Lorquis

    Lorquis lorquisSpamCount++;

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    Limo Privacy... more like Vauxhall Nova..
     
  5. ¿þŘΩĐĮĢΫ?

    ¿þŘΩĐĮĢΫ? What's a Dremel?

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    lol i like that, it's sweet i think, just wondering, where did you get those vents?? did you find a BMW in the middle of the night and "borrowed" them? BMW owner in morning when he finds his vents missing "my vents!!! my vents!!!! my bling!!!! how will i get the chicks now?!?!?!?!? *frowns*

    ha ha ha that would be funny


    P.S. the vents are missing the BMW logo
     
  6. broots

    broots What's a Dremel?

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    Even funnier - break the "star" off the hood of a Merc and turn it into a fangrille.. :hehe:
     
  7. Da_Rude_Baboon

    Da_Rude_Baboon What the?

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    As somebody who has had the Type-R grill taken off my car i dont find that very funny. :eyebrow:
     
  8. piloux

    piloux What's a Dremel?

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    don't worry about that , if you want to see how it shows I made similar think to my aluminium case :

    [​IMG]

    [​IMG]
     
    Last edited: 28 Jul 2004
  9. invader crack

    invader crack What's a Dremel?

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    *hides math book infront of self*

    dank!!!!!thats a sweet lil setup there :thumb:

    im guessin the radioactive box is the resivoir?(sp?) if so its schweet if not still schweeeet :rock: :rock: :rock:

    cant wait to seee more
     
  10. coolmiester

    coolmiester Coolermaster Legend

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    /.........cheers for that piloux, i did check and i was going to get to that thanks :eyebrow:


    Nova style blacked out window looks great :D ........well...should look a bit better after the two panels and vents are all painted
    [​IMG]

    This is how it looks switched on and a few green LED's added to light up the vents.....
    [​IMG]

    Theres 2x 36GB Raptors in raid zero sitting behind the vents so with a bit of luck the downward air from the 120mm top fan/rad might catch a bit of the hot air from them and push it out the vents.............though they were more for looks than function there is definitely warm air coming out :)
     
  11. piloux

    piloux What's a Dremel?

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    really nice , can't wait to see it paint :thumb:
     
  12. MrBurritoMan

    MrBurritoMan What's a Dremel?

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    yes yes a mirrior finish black would be super cool. you could use some car wax to buff the paint job to a high gloss finish. man that looks good...
     
  13. SJH

    SJH Minimodder

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    Great job :thumb:
     
  14. my58vw

    my58vw Plexi Expert

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    The tint looks nice, I still like tinted plexi though better... nice project...
     
  15. coolmiester

    coolmiester Coolermaster Legend

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    Brrrrilliant idea........thats the plan :thumb:

    The panels are going to a car spray shop on Friday so should come back looking nice and shiny black like a new car.

    I already got my hands on some mirror finish window film (left)....
    [​IMG]

    /......for a window design i'm working on for the shiny Wavemaster :cooldude:
    [​IMG]
     
  16. MrBurritoMan

    MrBurritoMan What's a Dremel?

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    not a problem at all. everyone likes shiny stuff :D
     
  17. invader crack

    invader crack What's a Dremel?

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    lookin killer b'!!!


    love the lighting effect you got outa the side vent :thumb:
     
  18. Sc0rian

    Sc0rian Here comes the farmer

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    Ventmaster lmao, Saw your name paul, mmmmm what is he upto ;)

    Good job:)

    - Ben
     
  19. coolmiester

    coolmiester Coolermaster Legend

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    WOW......that was quick :eeek:

    [​IMG]
     
  20. Death Reaper

    Death Reaper What's a Dremel?

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    Wow, that's really sleek. I can't wait to see the finished product of this :D

    Regards,
     

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