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Project F40

Discussion in 'Project Logs' started by lamcdonald, 14 Mar 2004.

  1. naelq

    naelq What's a Dremel?

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    who stepped on your tail?!!! :D
     
  2. JavaDog

    JavaDog What's a Dremel?

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  3. lamcdonald

    lamcdonald What's a Dremel?

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    Thanks for the links man! :thumb: That big one looks great, but a bit expensive :(

    I haven't forgotten about this thread, and I'm very sorry about the lack of updates, unfortunately nothing new has happened with this project :( I'm still trying to find a car instrument panel to use for the temp, HDD activity etc. I can't do a lot without a panel, I need it so I can design the rest of the case/mods round it :/

    I've found a supplier for cheap(er) wheels :D so I'll be ordering those in a few days or so...
     
  4. ReFredzRate

    ReFredzRate Relix Headshot!!

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    Well, may I recommend Bondo? You could get some mesh, shap that, and put a few layers of Bondo over it. Could save you some money, and maybe even time...
     
  5. lamcdonald

    lamcdonald What's a Dremel?

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    Use bondo for the badge? Or the panel? :confused:

    I have a front panel for the case, I'm looking for some cool gauges to put in it :D Something like this:

    [​IMG]
     
  6. lamcdonald

    lamcdonald What's a Dremel?

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    I still haven't been able to find a panel :waah: But I'll have another look next week...
     
  7. Blackie

    Blackie What's a Dremel?

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    Very nice.. It's orginal with that gearshift.
    Looking forward to see some more updates :D
     
  8. Twunka

    Twunka What's a Dremel?

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    V nice i like the sifter you did i likies alot
     
  9. JavaDog

    JavaDog What's a Dremel?

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    Check your local yard for some '92 or newer Jeep Cherokees (what I drive). They have a nice gauge cluster, each gauge is removeable, and is Metal.

    Very cool guy by the name of Marcus (in Australia too) sells a OverLay that you can print yourself, for Jeep Cherokee Gauges. Which means you could edit the file to make it look like they are F40 Gauges. :D

    Overlay is here: http://www.go.jeep-xj.info/Whitebground.htm

    He is a good guy, and as you will see, is a Jeep Modder!! :clap:
    Hope all that helps!
     
  10. lamcdonald

    lamcdonald What's a Dremel?

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    Thanks for that :) I don't know if I'll be able to look for any specific ones though :( They will probably cost even more... :sigh: I'll just have to take whatever I can find... Probably a common model, like a Falcon or something. Doesn't really matter what it looks like, I can change it easily enough ;)

    Some nice gauges on that page :D I used that technique on my car years ago. Turned out quite nicely :p

    This one looks very similar to how I did my Lantra's gauges :) I made some white faces, and a chrome painted surround too :cooldude:

    edit: A couple of pics of mine:
    [​IMG]

    [​IMG]

    [​IMG]

    :blush:

    It has 2 separate illumination systems: the white LEDs, which are connected to the original wiring; and the R, G & B ones which are connected to an extra switch and can be used any time, with the ignition/headlights on or off.
     
  11. lamcdonald

    lamcdonald What's a Dremel?

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    OK, I finally got around to working on this thing again. Didn't get a whole lot done, but I think it's enough to earn an official update :D

    I'd been trying for weeks to work out how to get the gearshift to fit together. After spending another 5 minutes on it, I had it all sorted out.

    I didn't use the toothy round bit, because it broke when I was cutting it :( It was only going to be a spacer anyway, so I just used a plain piece of acrylic instead.

    [​IMG]

    Looking much better! :)

    [​IMG]

    The tricky bit was always going to be getting the switches to work properly. But the ideas came together very quickly once I had the top part attached properly :) I had to remove the rubber bands, but I didn't really need them anyway...

    [​IMG]

    Does it work? Of course it does! :naughty:

    [​IMG]

    Obviously I only got one side done, but I should get the other side done very quickly tomorrow.
    Because I can't use any auto-centering devices, I'll have to leave the 5th-gear switch out and use 5th gear as the "home" position. It's too risky to leave it in neutral as it could fall into gear and switch the computer off! :p

    [​IMG]

    Altogether, I used roughly 200lb of hot glue on this thing :lol: It should never come apart...

    I'm going to try to get to the wreckers tomorrow to look for an instrument panel, if I'm not too busy with other stuff :/

    Project Stats

    Date: Thurs 15 Apr 2004
    Cost to date: $72.40
    Working Time: 18hrs
    Glue sticks used: 3
    Dremel disks used: 5
    Dremels killed: 0.66
    Parts discarded: 2
    Parts destroyed: 0
    Next: Finish gearshift!
    Looking for: Instrument panel
    Next update expected: Fri 16 apr 2004
     
  12. djengiz

    djengiz Pointless.

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    Very nice work! Are you also going to fit a clutch? :)
     
  13. milgo

    milgo What's a Dremel?

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    Hey mate, this might help with your shifter....There are a few sites out there about computer h shifters used for racing sims. I have planned one i am making, but here is one someone else has made http://www.volny.cz/michaljanak/hshift/myhshifter.html
    If you are a bit confused feel free to email me and i can explain :)
     
  14. lamcdonald

    lamcdonald What's a Dremel?

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    Thanks for the suggestions guys, but this gearshift isn't for games, it's just a (fancy :D) power switch :) Maybe I'll build a game shifter some other time :)

    I finally got an instrument panel! :clap: Cost me $25...

    [​IMG]

    It's out of an XE Ford Falcon. The panel's not in bad shape, considering it's 20 years old!! :eeek:

    [​IMG]

    So I pulled it to bits and had a look inside...

    [​IMG]

    The EconoGauge is vacuum-activated and has no electronic bits :( That was a disappointment, however the speedo is fully electronic so I can use that with no probs :D

    [​IMG]

    The needle was very easy to remove, so I moved it a bit to see how it would look Ferrari 550-style :p
    Unfortunately the small gauges have little copper pins in them that break easily when they're removed from the board :( They still work, but have to be attached to the board or they won't connect :/
    But that doesn't matter: I can't fit them on the case panel, so I'll only be using the speedo anyway :)

    [​IMG]

    Brand new again! :naughty:

    [​IMG]

    ...And finally, here's the design I'll be using for the tacho (speedo) face. With the circuits disconnected it's just a moving-coil meter, so I could change the scale to anything I like!
    I know it's not an F40 tacho, but I think it looks a bit better, plus it was easier to design :)

    [​IMG]

    Hopefully I'll have the gearshift and/or tacho finished by this time tomorrow.

    Project Stats

    Date: Fri 16 Apr 2004
    Cost to date: $97.40
    Working Time: 26hrs
    Dremel disks used: 5
    Dremels killed: 0.66
    Parts discarded: 2
    Parts destroyed: 0
    Next: Finish gearshift and tacho
    Looking for: Nothing at the moment...
    Next update expected: Sat 17 Apr 2004

    edit: Worked on the tacho design a bit more...

    [​IMG]
     
    Last edited: 16 Apr 2004
  15. milgo

    milgo What's a Dremel?

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    Yeah i knew you were just doing it as a fancy power thing, but i thought it might some use in regards to holding the stick in gear with a mechanism :) Those dials should be great, how will you control them?
     
  16. lamcdonald

    lamcdonald What's a Dremel?

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    Oops, I'm sorry I misread your intentions :blush: Sadly there's not enough space available to add any extra mechanisms :( It's a bit frustrating, but I'm just going to have to leave it without any springs etc :/



    I went to the hardware store this morning to get some stuff, but they didn't have any suitable flowerpots :( So I had to use an old pre-modded one I found at home. I also found a speaker grille and removed the mesh so I could use the ring.

    [​IMG]

    Last time I made gauge faces, I printed them on an inkjet, so they were coloured. Unfortunately I don't have a working inkjet anymore, so I had to borrow dad's laser and colour the redline by hand :/ didn't turn out perfect, but near enough! :D
    The needle won't go right around to the 10k mark, it stops at 9250. But I'll only be running it up to 8500 anyway :p
    I found an old RW-CD still in plastic wrap, so I nicked the cover (still in mint condition) and chopped it up...

    [​IMG] [​IMG] [​IMG]

    After a little bit of work, it looked like this:

    [​IMG]

    The front of the case is curved (as usual) and the tacho wouldn't easily fit, so I took the bay covers out and made an acrylic panel to fit

    [​IMG] [​IMG] [​IMG]

    Meanwhile, I was also working on the gearshift. The switches are now all in and usable :) I put the 5th gear switch in, I'll just leave it disconnected from the circuits when I make them

    [​IMG]

    [​IMG] [​IMG] [​IMG]

    [​IMG]

    The last pic I took tonight :)

    [​IMG]

    I can't guarantee I'll be doing any more work for the next few days, I've caught the 'flu and I'm not feeling too good :(

    Project Stats

    Date: Sat 17 Apr 2004
    Cost to date: $111.85
    Working Time: 36hrs
    Dremel disks used: 7
    Dremels killed: 0.75
    Parts discarded: 2
    Parts destroyed: 0
    Next: Start working on actual case bits :p
    Looking for: Nothing at the moment...
    Next update expected: Mon 19 Apr 2004
     
  17. kill_me_quick

    kill_me_quick Big and Blue

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    Very nice especially the spedo, have u thought about making the pointer red? That might make it look a little more posh.

    Keep it up cant wait to see this finished!
     
  18. djengiz

    djengiz Pointless.

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    The speedo is a real work of art!
     
  19. lamcdonald

    lamcdonald What's a Dremel?

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    Thanks :)

    To be 100% accurate, the needle should be white :) But I haven't decided what to do with it... It will be painted eventually, just don't know when, or what colour.



    As predicted, I didn't get much done today. I spent a while designing and tryng a few different ideas, but I wasn't feeling well enough to do much construction work.

    I have decided to add a keyswitch and starter button, as well as possibly including a circuit to play engine starting and gearshift sounds at appropriate times :D

    No new pics sorry :(

    Project Stats

    Date: Mon 19 Apr 2004
    Cost to date: $111.85
    Working Time: 41hrs
    Dremel disks used: 8
    Dremels killed: 0.75
    Parts discarded: 2
    Parts destroyed: 0
    Next: Continue designing
    Looking for: Nothing at the moment...
    Next update expected: Wed 21 Apr 2004
     
  20. JavaDog

    JavaDog What's a Dremel?

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    Be careful if you actually "paint" the needle. The extra weight can screw up the gauge (not that your worried about it being accurate...but ya get my drift).
     

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